IMG_0047.JPG
3720 hits | 42.56 KB | Posted: 8/13/04

Hanging up, painted, in the garage just waiting to be glued on.
IMG_0128.JPG
3018 hits | 78.44 KB | Posted: 8/22/04

With the top off I got a-rippin' and a-tearin' and started to gut the interior.
IMG_0131.JPG
2939 hits | 42.95 KB | Posted: 8/22/04

Now two weeks before this you already stuck your head into the rear wheelwells and wire brushed the...
IMG_0129.JPG
3096 hits | 63.67 KB | Posted: 8/22/04

Now it's just a matter of using some brute force to back the seat bracket bolts out. I've had them ...
IMG_0132.JPG
2743 hits | 64.8 KB | Posted: 8/22/04

I'm using two layers of different carpet underlay under the rug which makes it real comfy to lie on ...
IMG_0134.JPG
2750 hits | 71.79 KB | Posted: 8/22/04

The stock cardboard inserts were real soggy last time so I just had Home Depot slice me up some 1/4"...
IMG_0141.JPG
2658 hits | 79.25 KB | Posted: 8/22/04

Carpets stripped out and interior pretty much empty and ready to get at her. Day is done.
IMG_0016.JPG
2704 hits | 33.83 KB | Posted: 9/20/04

I've got a swing away spare so off comes the two circlips. Then just drift the pivot pins upward and...
IMG_0010.JPG
2598 hits | 42.16 KB | Posted: 9/20/04

The shape of things to come. I busted the lower bolt off the year I bought the Bronco. Well there wa...
IMG_0028.JPG
2626 hits | 64.83 KB | Posted: 9/20/04

In spite of having the tail lights out for removal of the tailgate hinges, and being able to heat th...
IMG_0071.JPG
2478 hits | 60.29 KB | Posted: 9/20/04

I done busted off another three of those 10mm bolts that hold on the spare tire carrier.
IMG_0066.JPG
2452 hits | 39.76 KB | Posted: 9/20/04

These little plastic inserts for the tail light lens screws are not the sort of things you want to b...
IMG_0138.JPG
2510 hits | 31.19 KB | Posted: 9/20/04

I put them straight into the pained waiting rear quarters hanging up in the garage. If your panels ...
IMG_0094.JPG
2558 hits | 42.83 KB | Posted: 9/20/04

May as well start drilling out the spot welds right here at the tail light area. Note the spot weld ...
IMG_0093.JPG
2513 hits | 54.48 KB | Posted: 9/20/04

The lower one had a spot weld too. Note the last patch I stuck on the quarter panel (for the third t...
IMG_0063.JPG
2510 hits | 46.54 KB | Posted: 9/20/04

Still in the tail light area. There are spot welds here in lower and upper.
IMG_0064.JPG
2765 hits | 50.96 KB | Posted: 9/20/04

Spot weld cutter going to work on those same spot welds.
IMG_0074.JPG
2403 hits | 61.57 KB | Posted: 9/20/04

Then just peel back the quarter skin and move on to the next contact area with spot welds.
IMG_0080.JPG
2375 hits | 48.98 KB | Posted: 9/20/04

This part of the removal has been covered well by other people and is pretty straight forward. Drill...
IMG_0089.JPG
2425 hits | 63.38 KB | Posted: 9/20/04

Using the cut off disc slice through the first skin, but not the underlying support metal.
IMG_0078.JPG
2496 hits | 76.78 KB | Posted: 9/20/04

After drilling out the end spot welds peel back the end tabs to get ready for removal.
IMG_0056.JPG
2475 hits | 50.27 KB | Posted: 9/20/04

After wire brushing the seam filler out of the picture, drill out the spot welds on the A pillar.
IMG_0086.JPG
2405 hits | 46.83 KB | Posted: 9/20/04

Again peel back the quarter panel loose from the support framing.
IMG_0061.JPG
2514 hits | 45.93 KB | Posted: 9/20/04

When it comes time to seperate the A-pillar spot's welded seam I chose to slice just below it and gi...
IMG_0120.JPG
2553 hits | 43.13 KB | Posted: 9/20/04

Yes, this is the other side but the photo was better. This area is the only lower attaching point ah...
IMG_0125.JPG
2339 hits | 48.7 KB | Posted: 9/20/04

Lever and pry the metal loose to seperate it.
IMG_0084.JPG
2392 hits | 60.29 KB | Posted: 9/20/04

After the door jam spotwelds are all identified and drilled out just lever the welds loose and pop t...
IMG_0081.JPG
2460 hits | 55.53 KB | Posted: 9/20/04

Here's the lower skin at the bottom of the door. The last few spotwelds are on the side, not inside ...
IMG_0088.JPG
2269 hits | 56.15 KB | Posted: 9/20/04

Do it right and skin pops loose after enough prying and popping loose.
IMG_0109.JPG
2421 hits | 47.65 KB | Posted: 9/20/04

Now get your safety glasses on and crawl under for the wheel well spot welds. Here you've caught me...
IMG_0110.JPG
2417 hits | 44.89 KB | Posted: 9/20/04

Here's the wheel well part of quarter drilled out waiting to be seperated.
IMG_0119.JPG
2306 hits | 55.45 KB | Posted: 9/20/04

Pry carefully enough and you may be able to save the inner wheelwell and still seperate the quarter ...
IMG_0113.JPG
2378 hits | 49.44 KB | Posted: 9/20/04

Start pulling up from the rear and lever up to release the front, especially the part on the A-pilla...
IMG_0114.JPG
2456 hits | 56.55 KB | Posted: 9/20/04

These will be revealed only after you start to pry the quarter off. They need to be drilled out too....
IMG_0059.JPG
2386 hits | 56.96 KB | Posted: 9/20/04

Oops almost forgot to save these off the top of the rear quarters.
IMG_0098.JPG
2471 hits | 63.42 KB | Posted: 9/20/04

Off it comes. Now the grinding, sanding, sealing, undecoating and repairs begin.
IMG_0105.JPG
2518 hits | 55.1 KB | Posted: 9/20/04

Out with the old! This quarter is long overdue for retirement.
IMG_0032.JPG
2625 hits | 73.74 KB | Posted: 9/20/04

After finding this I decided I'd better repair this before putting on the new rear quaters or my new...
IMG_0279.JPG
2487 hits | 62.84 KB | Posted: 9/23/04

Here's the back corner glued and clamped. Not e the tailgate carrier brackets are being used as free...
IMG_0275.JPG
2494 hits | 57.42 KB | Posted: 9/23/04

Clamped here too.
IMG_0291.JPG
2487 hits | 50.66 KB | Posted: 9/23/04

And here
IMG_0292.JPG
2435 hits | 50.52 KB | Posted: 9/23/04

And especially here
IMG_0285.JPG
2491 hits | 62.39 KB | Posted: 9/23/04

Warming a Scotsman's heart ! Look what's left after doing both rear quarters ! I did the whole of b...
IMG_0295.JPG
2525 hits | 50.71 KB | Posted: 9/23/04

What a great fit on the gas door side. Can't say the same for the carrier bracket holes. 4 were clo...
IMG_0022.JPG
2478 hits | 48.19 KB | Posted: 9/24/04

Tossed a screw into the tab that goes up the A-pillar. Much more seam filler will be needed before f...
IMG_0019.JPG
2443 hits | 32.09 KB | Posted: 9/24/04

There's that green toothpaste again. I really loaded up the wheelwells and these A pillar seams and...
IMG_0274.JPG
2373 hits | 47.65 KB | Posted: 9/24/04

Threw two screws into each door jam area. I did this more as alignment dowels to get the proper quar...
IMG_0298.JPG
2279 hits | 37.99 KB | Posted: 9/24/04

Ain't it sweet when body lines line up ! I stuck the tailgate back on before I glued so I could line...
IMG_0255.JPG
2222 hits | 51.53 KB | Posted: 9/24/04

Cleaned all the metric threads out on the carrier bracket supports after removing all the broken bol...
IMG_0260.JPG
2549 hits | 62.45 KB | Posted: 9/24/04

Just prior to final alignment and glueing. Note how far out the holes were for the carrier bolts.
IMG_0004.JPG
2513 hits | 81.05 KB | Posted: 10/1/04

Off to the dump we go with the old panels. Always go on a sunny week day with the big trucks, as th...
IMG_0095.JPG
2401 hits | 49.57 KB | Posted: 11/21/04

Put the wire brush to these tailgate carrier parts. Then used a rust stopper (Loctite's Extend) then...

About SuperMotors | Contact Us | FAQ/Help | Legal
Copyright © 1998-2024 Web Design Solutions, Inc.
All rights reserved. Duplication & reproduction is strictly prohibited.
SuperMotors.net v5.0.2 ChangeLog