 52Brushed.JPG
1682 hits | 132.93 KB | Posted: 10/23/14
While the rotor is off the hub, make sure both sides of the flange are thoroughly clean & flat to prevent warping the rotors. It doesn't take much to ruin them.
[url=https://www.supermotors.net/registry/media/881406][img]https://www.supermotors.net...
(Posted in: Brakes & Hubs)
 DrumSpec.jpg
317 hits | 85.71 KB | Posted: 1/29/22
Brake Drum Wear Limit Specification is stamped into drum lip
IF THE IMAGE IS TOO SMALL, click it.
282.45mm = 11.12"
(Posted in: Brakes & Hubs)
 RotorRmv4WABS.jpg
365 hits | 49.93 KB | Posted: 8/29/22
4WABS Rotor Removal
IF THE IMAGE IS TOO SMALL, click it.
If the rotor must be replaced on a '93-96 Bronco (4WABS) hub, the tone ring often causes problems because it's not easy to pull with a 3-jaw puller, and replacements are not available new. But...
(Posted in: Brakes & Hubs)
 ThrottlePlug.JPG
25618 hits | 47.11 KB | Posted: 4/12/08
Throttle Plate Orifice Plug Service Installation
Some steps in the following procedure reference special tools or equipment, but reading the procedure will still be informative, and should allow proper idle speed adjustments using common tools.
[ur...
(Posted in: Diagrams)
 Visor5Cover.JPG
1556 hits | 68.22 KB | Posted: 4/24/11
I cut this cover behind the mirror so the vanity assembly would pass through and the cover could be removed without cutting the wires.
IF THE IMAGE IS TOO SMALL, click it.
For more info on visor upholstery, see this:
[url=http://www.supermotors.net...
(Posted in: Overhead Console & Dual Visors)
 Hood Support 96.jpg
42 hits | 71.31 KB | Posted: 4/15/24
Hood Hinge & Support
IF THE IMAGE IS TOO SMALL, click it.
1 Hood Hinge 16796
2 Screw and Washer Assembly N803506-S55
3 U-Nut N800538-S100
4 Hood 16612
5 Link Assembly, Hood Hinge (RH) 16K700
6 Link Assembly, Hood Hinge (LH) 16K702
7 Front ...
(Posted in: Diagrams)
 Door Locks.jpg
6640 hits | 55.36 KB | Posted: 11/23/03
Door lock circuit from the '93 EVTM. All '80-96 (& '97 >8500GVWR) 2-door trucks WITHOUT factory RKE ('94-97 only) are similar.
Note that the lock motors are wired in simple parallel. 4-door trucks simply have 2 more lock motors in parallel, but se...
(Posted in: Doors)
 CabSteps5distances.jpg
1805 hits | 130.88 KB | Posted: 5/26/14
Check body mount height & body centering, particularly on the driver's side near the e-brake cable bracket.
See also:
[url=https://www.supermotors.net/registry/media/969977][img]https://www.supermotors.net/getfile/969977/thumbnail/29tubalign.jpg[/im...
(Posted in: Cab Steps)
 Headlight_9296.jpg
1631 hits | 72.19 KB | Posted: 1/3/18
'92-96 & '97 >8500GVWR Headlight
IF THE IMAGE IS TOO SMALL, click it.
The NA bulb goes in the socket with the amber tape on its wiring harness takeout, and lights the clear side lens 15A201.
The headlight bulb connector is WPT-110.
To remove the h...
(Posted in: Diagrams)
 BedBoltNew.jpg
34 hits | 88.7 KB | Posted: 1/30/24
Aftermarket long bolt dimensions in mm.
IF THE IMAGE IS TOO SMALL, click it.
(Posted in: Bed Bolts)
 BedBolts95new.jpg
39 hits | 50.97 KB | Posted: 1/30/24
Undercoating the exposed threads will protect them from rust, without interfering with removal.
IF THE IMAGE IS TOO SMALL, click it.
The front Left bolt is hardest to see because of the front tank (if equipped).
(Posted in: Bed Bolts)
 BedLift96.jpg
52 hits | 96.59 KB | Posted: 1/30/24
I sometimes use this portable gantry (made from scrap metal: a 5" Aluminum I-beam, some 1.5" straight square tubes, and some 2" square tube T's, with common 5/8" hitch pins to adjust the height) with a [url=https://www.amazon.com/dp/B00ID981Z6]12V AT...
(Posted in: Bed Bolts)
 HubPts3new23.jpg
64 hits | 85.27 KB | Posted: 1/30/24
New 3-Screw Auto Hub Lock 3-layer Spline Washers, Lock Keys, & C-clips made of AR steel
IF THE IMAGE IS TOO SMALL, click it.
See also:
[url=https://www.supermotors.net/registry/media/1171772_1][img]https://www.supermotors.net/getfile/1171772/thumbna...
(Posted in: Spare Parts)
 3BodyMts.jpg
140 hits | 44.07 KB | Posted: 3/28/24
A quick way to check body mounts is to mark the lower isolator & then try to turn it by hand. If it spins, the upper is collapsed, or there's some other problem (rust, collision damage, etc.).
IF THE IMAGE IS TOO SMALL, click it.
See also:
[url=http...
(Posted in: Body Mounts)
 FSA92S42DoorLatchSeal.jpg
10893 hits | 63.42 KB | Posted: 1/29/07
FSA 92S42 Door Latch Seal
Check the Ford website &/or the NHTSA to see if your VIN is affected.
A...
(Posted in: TSBs & FSAs (Recalls) for '83-96 Broncos & F150s)
 HandleRepairs.jpg
207 hits | 58.46 KB | Posted: 4/5/24
Inside Door Latch Handle Repair
IF THE IMAGE IS TOO SMALL, click it.
After removing the door panel, inspect the skin where the mechanism attaches. If the hinges or latch have been neglected, or if the cable has been greased, excess force needed to o...
(Posted in: Doors)
 BK1 wire colors.jpg
25 hits | 56.6 KB | Posted: 4/17/24
(Posted in: Wire Diagrams)
 MFS Testing.jpg
24710 hits | 47.47 KB | Posted: 7/17/05
REPLACE with 
(Posted in: Diagrams)
 Voltage.jpg
1436 hits | 90.61 KB | Posted: 2/10/20
Original battery terminals
IF THE IMAGE IS TOO SMALL, click it.
The top 2 are the Left battery; all the others show the Right battery. Probes are either on the CLAMPS (for the higher readings, because the engine is idling & the alternator is the volt...
(Posted in: First Fixes)
 20200330_001404.jpg
887 hits | 98.55 KB | Posted: 3/29/20
Because the original terminals were abused, I soldered on some new Copper clamps. I avoided the Lead powder being thrown by the cutting wheel, and used a wood block under the anvil when air-chiseling the old ones off the cables (so I wouldn't shorten...
(Posted in: First Fixes)
 20200330_163102.jpg
671 hits | 87.49 KB | Posted: 4/2/20
The negative terminal was easy: after cutting the original Lead clamp away, stripping enough cable to go in the new terminal, and brushing off the corrosion, I dropped the solder pellet in and torched the terminal until the cable dropped in, pushing ...
(Posted in: First Fixes)
 WiperValance.jpg
696 hits | 121.91 KB | Posted: 2/26/22
'80-96 Wiper Valance
IF THE IMAGE IS TOO SMALL, click it.
#9 022A48 is only used from '87-97
#11 020A50 is used only on the R (passenger) side '80-95; #14 '96-97 on both sides
#5 022A56 Pad (self-adhesive rubber)
#4 022A68 Wiper Valance (Cowl Grill)...
(Posted in: Diagrams)
 BattsTrays24.jpg
66 hits | 108.77 KB | Posted: 2/27/24
After suffering with the batteries that were in it when I bought it for a few years, I decided to do it right for '24. So on Jan 2, before the blizzard had melted, I bought 2 new TestedToughMAX BXT-65-800s and installed them in the dealership parking...
(Posted in: Big Red)
 ClusterBzlsB94-96.jpg
47 hits | 62.04 KB | Posted: 4/18/24
'94-96 (airbag) Bronco (defrost slot) Cluster Bezels
IF THE IMAGE IS TOO SMALL, click it.
All are brittle with minor damage from use & age like most original bezels, but nothing visible when installed. The registers have been REMOVED for cleaning & ...
(Posted in: Spare Parts)
 IMG_3957.jpeg
28 hits | 107.26 KB | Posted: 4/18/24
Code 558 indicated an issue with the EVR solenoid circuit.
(Posted in: EEC IV Engine Harness Repair)
 IMG_3969.jpeg
30 hits | 58.39 KB | Posted: 4/18/24
After tearing down the harness I found the distributor wiring was falling apart.
(Posted in: EEC IV Engine Harness Repair)
 IMG_3973.jpeg
26 hits | 50.75 KB | Posted: 4/18/24
And an injector connector…
(Posted in: EEC IV Engine Harness Repair)
 IMG_3970.jpeg
26 hits | 85.55 KB | Posted: 4/18/24
The EVR ground was corroded just before the connector. A quick trip to the junkyard and I was back in business (much better than paying $50 for a generic one).
(Posted in: EEC IV Engine Harness Repair)
 IMG_3976.jpeg
34 hits | 77.49 KB | Posted: 4/18/24
Harness repaired.
(Posted in: EEC IV Engine Harness Repair)
 Shark01.JPG
1533 hits | 78.84 KB | Posted: 6/13/12
Since factory signal mirrors are so hard-to-find, building them is another option. These LED chevrons were made by Shark Racing (back in 2012, ...
(Posted in: Side Mirrors)
 Stethoscope.JPG
10899 hits | 119.07 KB | Posted: 10/5/13
The easiest way to find a vacuum or exhaust leak is with a mechanic's stethoscope. Remove the hard probe (which is used for listening inside hard parts) and attach an extension if necessary. About 3' o...
(Posted in: General Purpose Pics)
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