cagekit12.jpg
2403 hits | 40.03 KB | Posted: 3/9/05
12 pieces of the S&W 10-point cage kit. 1-5/8"x0.134" wall mild steel tubing, cost $220+shpg.

cagekit6.jpg
1818 hits | 27.12 KB | Posted: 3/5/05
I used a chop saw to cut the tubing. Some items need triming. I also used a handheld grinder to not...

cagekit2.jpg
1992 hits | 26.8 KB | Posted: 3/4/05
First remove seats, seatbelt anchors, console, stereo amps, CB, etc. Found $2.59 in change!

cagekit3.jpg
1946 hits | 23.19 KB | Posted: 3/4/05
After pulling up carpet, check floorpan for cracks or rust. Good shape here.

cagekit3A.jpg
1589 hits | 25.66 KB | Posted: 3/4/05
A non-poisonous snake has round eyes, but you have to get close to see them!

cagekit13.jpg
2045 hits | 23.02 KB | Posted: 3/9/05
Main hoop mounting location after checking clearance with seat.

cagekit4.jpg
1538 hits | 20.32 KB | Posted: 3/5/05
floor plate for main hoop. The seatbelt assly is coming out, just left it in to show location of pla...

cagekit5.jpg
1377 hits | 25.39 KB | Posted: 3/5/05
1/8" floor plate bent to fit contour of floor. I used a BFH & a vise.

cagekit16.jpg
1834 hits | 17.43 KB | Posted: 3/10/05
Tack-welding seat crossmbr, to main hoop. The fit was real close, so done before mounting the hoop i...

cagekit17.jpg
1753 hits | 32.14 KB | Posted: 3/10/05
I used an engine hoist to spread the legs of the main hoop. Completed the welds after measuring and...

cagekit19.jpg
1419 hits | 25.91 KB | Posted: 3/10/05
Finished the welds with a grinder, then shot some grey primer on the seams.

cagekit23.jpg
1887 hits | 25.69 KB | Posted: 3/10/05
Tack weld main hoop legs to floor plate, after tacking plate to floor.

cagekit24.jpg
2133 hits | 29.92 KB | Posted: 3/10/05
Main hoop & seat crossmember mounted to floor plates.Still need to mount the frame supports.

cagekit20.jpg
1988 hits | 33.3 KB | Posted: 3/10/05
mounting frame support. The 2 black lines are the frame location, 1" under the floor.

cagekit32.jpg
1543 hits | 31.72 KB | Posted: 3/12/05
Underside view of body mount support structure. The main hoop is located above floor along this line...

cagekit35.jpg
1851 hits | 33.66 KB | Posted: 3/14/05
mounting frame support to main hoop. PLan to use a large 1/4" thick plate to strengthen floor (sound...

cagekit27.jpg
1915 hits | 30.61 KB | Posted: 3/11/05
I used rope and braces to hold up the roof hoop while fitting it to main hoop. Take your time with t...

cagekit22.jpg
1768 hits | 18.33 KB | Posted: 3/10/05
Notching the ends of the roof hoop to mount to the main hoop. (I did this before tying it up to the ...

cagekit26.jpg
1472 hits | 24.92 KB | Posted: 3/11/05
Tie the roof hoop up with rope and support with braces. This gives you all the time to locate it in ...

cagekit25.jpg
1927 hits | 30.15 KB | Posted: 3/11/05
Fitting the roof hoop. I did this task alone, but it's better to have help with this step

cagekit28.jpg
2029 hits | 29.48 KB | Posted: 3/11/05
Measure & fit the windshield post runner. Carefully measure the length before cutting. Notched the t...

cagekit7.jpg
1438 hits | 23.85 KB | Posted: 3/5/05
floor plates for windshield post runners, or front downbars next to dash.

cagekit8.jpg
1307 hits | 22.99 KB | Posted: 3/5/05
location of front runner floor plate. This will be tied into the frame later with a plate and tubing...

cagekit51.jpg
1588 hits | 17.17 KB | Posted: 3/24/05
Miller 210 mig welder used to weld cage kit

cagekit38.jpg
1344 hits | 24.32 KB | Posted: 3/23/05
Tack weld frame support to main hoop

cagekit40.jpg
1774 hits | 29.03 KB | Posted: 3/23/05
Frame supports tacked to steel plate, welded to the floor.

cagekit41.jpg
1627 hits | 16.95 KB | Posted: 3/23/05
Tacking roof hoop to main hoop

cagekit43.jpg
1271 hits | 27.84 KB | Posted: 3/23/05
Welding frame support to floor plate

cagekit42.jpg
1319 hits | 25.38 KB | Posted: 3/23/05
Welding frame support to floor plate

cagekit44.jpg
1667 hits | 28.6 KB | Posted: 3/23/05
Welding front post runner to roof hoop

cagekit45.jpg
1626 hits | 30.5 KB | Posted: 3/23/05
Welding front post runner to roof hoop

cagekit46.jpg
1245 hits | 19.75 KB | Posted: 3/23/05
Welding front post runner to roof hoop

cagekit47.jpg
1203 hits | 21.57 KB | Posted: 3/23/05
Welding front post runner to floor plate

cagekit48.jpg
1186 hits | 27.47 KB | Posted: 3/23/05
Welding front post runner to floor plate

cagekit49.jpg
1154 hits | 26.34 KB | Posted: 3/23/05
Welding front post runner to roof hoop

cagekit50.jpg
1234 hits | 26.59 KB | Posted: 3/23/05
Welding front post runner to roof hoop

cagekit55.jpg
1620 hits | 24.27 KB | Posted: 3/24/05
Door brace welded to main hoop

cagekit56.jpg
1634 hits | 30.58 KB | Posted: 3/24/05
Door brace and dash bar mounted to front post runner

cagekit52.jpg
1590 hits | 30.64 KB | Posted: 3/24/05
Door brace and dash bar welded to front post runner

cagekit54.jpg
1680 hits | 28.12 KB | Posted: 3/24/05
Door brace and dash bar welded to front post runner

cagekit53.jpg
1194 hits | 27.47 KB | Posted: 3/24/05
cab portion of cage

cagekit58.jpg
1237 hits | 28.78 KB | Posted: 3/24/05
cab portion of cage kit

cagekit59.jpg
1320 hits | 28.78 KB | Posted: 3/24/05
cab portion of cage kit

cagekit60.jpg
1188 hits | 27.81 KB | Posted: 4/9/05
Ford rear leaf spring poly bushings to be used for cage-to-frame mounts

cagekit61.jpg
1874 hits | 34.47 KB | Posted: 4/25/05
borrowed a tube bender to fab the under-cab frame runners

cagekit62.jpg
1189 hits | 34.82 KB | Posted: 4/25/05
tubing for the frame runners, to be cut to length. Also cut some plates for these and to tie the cag...

cagekit63.jpg
1581 hits | 39.51 KB | Posted: 4/26/05
drilling 1/2" holes for bolts to attach lower plate.

cagekit64.jpg
1707 hits | 40.03 KB | Posted: 4/26/05
lower plate for cage-to-frame runner

cagekit74.jpg
1231 hits | 41.08 KB | Posted: 5/4/05
Cutting the tubing on a chop saw.

cagekit66.jpg
1161 hits | 45.3 KB | Posted: 4/30/05
custom-made cage-frame mount.

cagekit67.jpg
1195 hits | 50.46 KB | Posted: 4/30/05
custom-made cage-frame mount

cagekit68.jpg
1955 hits | 40.56 KB | Posted: 4/30/05
A-pillar cage-frame mount attached to frame. The bracket for the extended radius arm interefered wit...

cagekit69.jpg
2210 hits | 43.36 KB | Posted: 4/30/05
A-piilar cage-frame mount. This is for the windshield post runner from above. Custom bushing mount t...

cagekit89.jpg
1152 hits | 29.04 KB | Posted: 8/29/06
A-pillar mounts (L) and B-pillar mounts (R)

cagekit90.jpg
1535 hits | 27.76 KB | Posted: 8/29/06
A-pillar mounts (top) and B-pillar mounts (bottom)

cagekit72.jpg
1666 hits | 35.27 KB | Posted: 5/4/05
crossmembers for mounting seats to the cage.

cagekit73.jpg
1286 hits | 37.3 KB | Posted: 5/4/05
crossmembers for mounting seats to the cage.

swfamilybar.JPG
1670 hits | 23.98 KB | Posted: 3/3/06
10-pt cage in blue, family bar in red

cagekit78.jpg
2016 hits | 35.79 KB | Posted: 5/9/06
Cage cut into 2 parts to remove for final welding; painting with 2 coats of Rustoleum "Hammered"

cagekit80.jpg
1244 hits | 36.81 KB | Posted: 5/9/06
Showing 2 pieces of cab part of cage

cagekit81.jpg
1288 hits | 31.61 KB | Posted: 5/9/06
Rustoleum "Hammered" in silver applied with a brush

cagekit82.jpg
1107 hits | 33.62 KB | Posted: 8/29/06

cagekit83.jpg
1538 hits | 35.32 KB | Posted: 8/29/06

cagekit84.jpg
1557 hits | 30.56 KB | Posted: 8/29/06
cab section re-installed. See bronconine.com for tech article

cagekit85.jpg
1682 hits | 26.36 KB | Posted: 8/29/06

cagekit86.jpg
1697 hits | 28.51 KB | Posted: 8/29/06

cagekit87.jpg
1138 hits | 29.72 KB | Posted: 8/29/06

cagekit88.jpg
1201 hits | 29.76 KB | Posted: 8/29/06

cagekit99.jpg
1643 hits | 39.41 KB | Posted: 9/11/06
Mounting rear support brace to main hoop

cagekit101.jpg
2160 hits | 34.65 KB | Posted: 9/11/06
Rear supports ( kickers) mounted

cagekit102.jpg
1910 hits | 27.49 KB | Posted: 9/11/06
Rollcage done!!!

cagekit92.jpg
1544 hits | 28.57 KB | Posted: 9/11/06
Rollcage done!!! PRP Seats installed.

cagekit94.jpg
2096 hits | 36.73 KB | Posted: 9/11/06
Rolcage done!!! PRP Seats installed.