12 pieces of the S&W 10-point cage kit. 1-5/8"x0.134" wall mild steel tubing, cost $220+shpg.
Hits: 2462
Size: 40.03 KB
Posted: 3/9/05
12 pieces of the S&W 10-point cage kit. 1-5/8"x0.134" wall mild steel tubing, cost $220+shpg.
I used a chop saw  to cut the tubing. Some items need triming. I also used a handheld grinder to not...
Hits: 1879
Size: 27.12 KB
Posted: 3/5/05
I used a chop saw to cut the tubing. Some items need triming. I also used a handheld grinder to not...
First remove seats, seatbelt anchors, console, stereo amps, CB, etc. Found $2.59 in change!
Hits: 2052
Size: 26.8 KB
Posted: 3/4/05
First remove seats, seatbelt anchors, console, stereo amps, CB, etc. Found $2.59 in change!
After pulling up carpet, check floorpan for cracks or rust. Good shape here.
Hits: 2000
Size: 23.19 KB
Posted: 3/4/05
After pulling up carpet, check floorpan for cracks or rust. Good shape here.
A non-poisonous snake has round eyes, but you have to get close to see them!
Hits: 1642
Size: 25.66 KB
Posted: 3/4/05
A non-poisonous snake has round eyes, but you have to get close to see them!
Main hoop mounting location after checking clearance with seat.
Hits: 2104
Size: 23.02 KB
Posted: 3/9/05
Main hoop mounting location after checking clearance with seat.
floor plate for main hoop. The seatbelt assly is coming out, just left it in to show location of pla...
Hits: 1586
Size: 20.32 KB
Posted: 3/5/05
floor plate for main hoop. The seatbelt assly is coming out, just left it in to show location of pla...
1/8" floor plate bent to fit contour of floor. I used a BFH & a vise.
Hits: 1423
Size: 25.39 KB
Posted: 3/5/05
1/8" floor plate bent to fit contour of floor. I used a BFH & a vise.
Tack-welding seat crossmbr, to main hoop. The fit was real close, so done before mounting the hoop i...
Hits: 1892
Size: 17.43 KB
Posted: 3/10/05
Tack-welding seat crossmbr, to main hoop. The fit was real close, so done before mounting the hoop i...
I used an engine hoist to spread the legs of the main hoop. Completed  the welds after measuring and...
Hits: 1801
Size: 32.14 KB
Posted: 3/10/05
I used an engine hoist to spread the legs of the main hoop. Completed the welds after measuring and...
Finished the welds with a grinder, then shot some grey primer on the seams.
Hits: 1472
Size: 25.91 KB
Posted: 3/10/05
Finished the welds with a grinder, then shot some grey primer on the seams.
Tack weld main hoop legs to floor plate, after tacking plate to floor.
Hits: 1938
Size: 25.69 KB
Posted: 3/10/05
Tack weld main hoop legs to floor plate, after tacking plate to floor.
Main hoop & seat crossmember mounted to floor plates.Still need to mount the frame supports.
Hits: 2185
Size: 29.92 KB
Posted: 3/10/05
Main hoop & seat crossmember mounted to floor plates.Still need to mount the frame supports.
mounting frame support. The 2 black lines are the frame location, 1" under the floor.
Hits: 2044
Size: 33.3 KB
Posted: 3/10/05
mounting frame support. The 2 black lines are the frame location, 1" under the floor.
Underside view of body mount support structure. The main hoop is located above floor along this line...
Hits: 1592
Size: 31.72 KB
Posted: 3/12/05
Underside view of body mount support structure. The main hoop is located above floor along this line...
mounting frame support to main hoop. PLan to use a large 1/4" thick plate to strengthen floor (sound...
Hits: 1908
Size: 33.66 KB
Posted: 3/14/05
mounting frame support to main hoop. PLan to use a large 1/4" thick plate to strengthen floor (sound...
I used rope and braces to hold up the roof hoop while fitting it to main hoop. Take your time with t...
Hits: 1969
Size: 30.61 KB
Posted: 3/11/05
I used rope and braces to hold up the roof hoop while fitting it to main hoop. Take your time with t...
Notching the ends of the roof hoop to mount to the main hoop. (I did this before tying it up to the ...
Hits: 1823
Size: 18.33 KB
Posted: 3/10/05
Notching the ends of the roof hoop to mount to the main hoop. (I did this before tying it up to the ...
Tie the roof hoop up with rope and support with braces. This gives you all the time to locate it in ...
Hits: 1528
Size: 24.92 KB
Posted: 3/11/05
Tie the roof hoop up with rope and support with braces. This gives you all the time to locate it in ...
Fitting the roof hoop. I did this task alone, but it's better to have help with this step
Hits: 1980
Size: 30.15 KB
Posted: 3/11/05
Fitting the roof hoop. I did this task alone, but it's better to have help with this step
Measure & fit the windshield post runner. Carefully measure the length before cutting. Notched the t...
Hits: 2089
Size: 29.48 KB
Posted: 3/11/05
Measure & fit the windshield post runner. Carefully measure the length before cutting. Notched the t...
floor plates for windshield post runners, or front downbars next to dash.
Hits: 1487
Size: 23.85 KB
Posted: 3/5/05
floor plates for windshield post runners, or front downbars next to dash.
location of front runner floor plate. This will be tied into the frame later with a plate and tubing...
Hits: 1355
Size: 22.99 KB
Posted: 3/5/05
location of front runner floor plate. This will be tied into the frame later with a plate and tubing...
Miller 210 mig welder used to weld cage kit
Hits: 1642
Size: 17.17 KB
Posted: 3/24/05
Miller 210 mig welder used to weld cage kit
Tack weld frame support to main hoop
Hits: 1395
Size: 24.32 KB
Posted: 3/23/05
Tack weld frame support to main hoop
Frame supports tacked to steel plate, welded to the floor.
Hits: 1821
Size: 29.03 KB
Posted: 3/23/05
Frame supports tacked to steel plate, welded to the floor.
Tacking roof hoop to main hoop
Hits: 1680
Size: 16.95 KB
Posted: 3/23/05
Tacking roof hoop to main hoop
Welding frame support to floor plate
Hits: 1322
Size: 27.84 KB
Posted: 3/23/05
Welding frame support to floor plate
Welding frame support to floor plate
Hits: 1370
Size: 25.38 KB
Posted: 3/23/05
Welding frame support to floor plate
Welding front post runner to roof hoop
Hits: 1719
Size: 28.6 KB
Posted: 3/23/05
Welding front post runner to roof hoop
Welding front post runner to roof hoop
Hits: 1680
Size: 30.5 KB
Posted: 3/23/05
Welding front post runner to roof hoop
Welding front post runner to roof hoop
Hits: 1298
Size: 19.75 KB
Posted: 3/23/05
Welding front post runner to roof hoop
Welding front post runner to floor plate
Hits: 1261
Size: 21.57 KB
Posted: 3/23/05
Welding front post runner to floor plate
Welding front post runner to floor plate
Hits: 1241
Size: 27.47 KB
Posted: 3/23/05
Welding front post runner to floor plate
Welding front post runner to roof hoop
Hits: 1208
Size: 26.34 KB
Posted: 3/23/05
Welding front post runner to roof hoop
Welding front post runner to roof hoop
Hits: 1291
Size: 26.59 KB
Posted: 3/23/05
Welding front post runner to roof hoop
Door brace welded to main hoop
Hits: 1676
Size: 24.27 KB
Posted: 3/24/05
Door brace welded to main hoop
Door brace and dash bar mounted to front post runner
Hits: 1689
Size: 30.58 KB
Posted: 3/24/05
Door brace and dash bar mounted to front post runner
Door brace and dash bar welded to front post runner
Hits: 1645
Size: 30.64 KB
Posted: 3/24/05
Door brace and dash bar welded to front post runner
Door brace and dash bar welded to front post runner
Hits: 1730
Size: 28.12 KB
Posted: 3/24/05
Door brace and dash bar welded to front post runner
cab portion of cage
Hits: 1238
Size: 27.47 KB
Posted: 3/24/05
cab portion of cage
cab portion of cage kit
Hits: 1289
Size: 28.78 KB
Posted: 3/24/05
cab portion of cage kit
cab portion of cage kit
Hits: 1373
Size: 28.78 KB
Posted: 3/24/05
cab portion of cage kit
Ford rear leaf spring poly bushings to be used for cage-to-frame mounts
Hits: 1239
Size: 27.81 KB
Posted: 4/9/05
Ford rear leaf spring poly bushings to be used for cage-to-frame mounts
borrowed a tube bender to fab the under-cab frame runners
Hits: 1928
Size: 34.47 KB
Posted: 4/25/05
borrowed a tube bender to fab the under-cab frame runners
tubing for the frame runners, to be cut to length. Also cut some plates for these and to tie the cag...
Hits: 1240
Size: 34.82 KB
Posted: 4/25/05
tubing for the frame runners, to be cut to length. Also cut some plates for these and to tie the cag...
drilling 1/2" holes for bolts to attach lower plate.
Hits: 1640
Size: 39.51 KB
Posted: 4/26/05
drilling 1/2" holes for bolts to attach lower plate.
lower plate for cage-to-frame runner
Hits: 1757
Size: 40.03 KB
Posted: 4/26/05
lower plate for cage-to-frame runner
Cutting the tubing on a chop saw.
Hits: 1284
Size: 41.08 KB
Posted: 5/4/05
Cutting the tubing on a chop saw.
custom-made cage-frame mount.
Hits: 1220
Size: 45.3 KB
Posted: 4/30/05
custom-made cage-frame mount.
custom-made cage-frame mount
Hits: 1249
Size: 50.46 KB
Posted: 4/30/05
custom-made cage-frame mount
A-pillar cage-frame mount attached to frame. The bracket for the extended radius arm interefered wit...
Hits: 2015
Size: 40.56 KB
Posted: 4/30/05
A-pillar cage-frame mount attached to frame. The bracket for the extended radius arm interefered wit...
A-piilar cage-frame mount. This is for the windshield post runner from above. Custom bushing mount t...
Hits: 2266
Size: 43.36 KB
Posted: 4/30/05
A-piilar cage-frame mount. This is for the windshield post runner from above. Custom bushing mount t...
A-pillar mounts (L) and B-pillar mounts (R)
Hits: 1205
Size: 29.04 KB
Posted: 8/29/06
A-pillar mounts (L) and B-pillar mounts (R)
A-pillar mounts (top) and B-pillar mounts (bottom)
Hits: 1589
Size: 27.76 KB
Posted: 8/29/06
A-pillar mounts (top) and B-pillar mounts (bottom)
crossmembers for mounting seats to the cage.
Hits: 1743
Size: 35.27 KB
Posted: 5/4/05
crossmembers for mounting seats to the cage.
crossmembers for mounting seats to the cage.
Hits: 1339
Size: 37.3 KB
Posted: 5/4/05
crossmembers for mounting seats to the cage.
10-pt cage in blue, family bar in red
Hits: 1720
Size: 23.98 KB
Posted: 3/3/06
10-pt cage in blue, family bar in red
Cage cut into 2 parts to remove for final welding; painting with 2 coats of Rustoleum "Hammered"
Hits: 2073
Size: 35.79 KB
Posted: 5/9/06
Cage cut into 2 parts to remove for final welding; painting with 2 coats of Rustoleum "Hammered"
Showing 2 pieces of cab part of cage
Hits: 1297
Size: 36.81 KB
Posted: 5/9/06
Showing 2 pieces of cab part of cage
Rustoleum "Hammered" in silver applied with a brush
Hits: 1349
Size: 31.61 KB
Posted: 5/9/06
Rustoleum "Hammered" in silver applied with a brush

Hits: 1167
Size: 33.62 KB
Posted: 8/29/06

Hits: 1594
Size: 35.32 KB
Posted: 8/29/06
cab section re-installed. See bronconine.com for tech article
Hits: 1612
Size: 30.56 KB
Posted: 8/29/06
cab section re-installed. See bronconine.com for tech article

Hits: 1734
Size: 26.36 KB
Posted: 8/29/06

Hits: 1753
Size: 28.51 KB
Posted: 8/29/06

Hits: 1191
Size: 29.72 KB
Posted: 8/29/06

Hits: 1254
Size: 29.76 KB
Posted: 8/29/06
Mounting rear support brace to main hoop
Hits: 1700
Size: 39.41 KB
Posted: 9/11/06
Mounting rear support brace to main hoop
Rear supports ( kickers) mounted
Hits: 2215
Size: 34.65 KB
Posted: 9/11/06
Rear supports ( kickers) mounted
Rollcage done!!!
Hits: 1966
Size: 27.49 KB
Posted: 9/11/06
Rollcage done!!!
Rollcage done!!! PRP Seats installed.
Hits: 1593
Size: 28.57 KB
Posted: 9/11/06
Rollcage done!!! PRP Seats installed.
Rolcage done!!! PRP Seats installed.
Hits: 2152
Size: 36.73 KB
Posted: 9/11/06
Rolcage done!!! PRP Seats installed.
  

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