startatthetop.jpg
433 hits | 50.47 KB | Posted: 7/27/10

starting at the Pass side corner cutting out spot welds
centerpunch.jpg
391 hits | 41.76 KB | Posted: 7/27/10

sometimes to find a weld that's hiding you can pull up on the loose side to see where it's still hol...
cutter.jpg
399 hits | 41.18 KB | Posted: 7/27/10

a little pry on the loose side while you're cutting will let you know as soon as you're through, so ...
chiselift.jpg
388 hits | 49.23 KB | Posted: 7/27/10

more prying to find hiding welds
worktopedge.jpg
368 hits | 39.14 KB | Posted: 7/27/10

I lifted the rolled over top edge for better access to lift up on the rest of the welds. it was easy...
findem.jpg
338 hits | 40.67 KB | Posted: 7/27/10

closer shot of a hiding weld
hatrust.jpg
455 hits | 65.44 KB | Posted: 7/27/10

with the top cowl panel removed we can see the remains of an earlier attempt to seal the fresh air i...
middlerust.jpg
478 hits | 65.54 KB | Posted: 7/27/10

a lot of perforated rust along the whole bottom panel of the cowl, or what they called 'the Pillow' ...
drvsiderust.jpg
394 hits | 55.44 KB | Posted: 7/27/10

Driver side corner where the fresh air vent would be if it were a non-A/C car, more trouble here
hatnew.jpg
416 hits | 55.87 KB | Posted: 7/29/10

reconstructed intake stand-off. for some reason I decided to go with rivets rather than tack weld it...
fiberglass.jpg
567 hits | 73.01 KB | Posted: 7/30/10

fiberglass resin & cloth to cover the holes
doneinside.jpg
408 hits | 65.93 KB | Posted: 8/25/10

i sprayed black paint onto a wet fiberglass resin 'wash' in hopes that the paint won't ever peel off
coverpainted.jpg
396 hits | 67.87 KB | Posted: 8/30/10

inside of cowl cover rust treated, extra holes patched & epoxy painted ready to go back on
clamps.JPG
318 hits | 113.17 KB | Posted: 6/6/11

closer shot of the holes left from cutting the spotwelds out
clampsclose.JPG
348 hits | 97.02 KB | Posted: 6/6/11

top edge of cowl cover clamped in place
clampsdrvside.JPG
416 hits | 108.52 KB | Posted: 7/23/11

some clamps near the fuse box area of the cowl
primer.JPG
236 hits | 113.49 KB | Posted: 5/18/13

patchalmost.JPG
178 hits | 94.39 KB | Posted: 1/11/14


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