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 Hits: 210 Size: 39.72 KB Posted: 11/26/06 After reading 2vModular's article, I bought these as possible replacements for the stock bulbs.
h... |  Hits: 217 Size: 50.66 KB Posted: 11/26/06 The original incandescent bulbs are known to burn out quickly because they're on constantly, but not... |  Hits: 178 Size: 47.33 KB Posted: 11/26/06 Even though it's expensive from RS, this blue LED is a better replacement because it will last indef... |  Hits: 286 Size: 54.48 KB Posted: 11/26/06 To begin, unwrap the factory bulb's wires from the base. |  Hits: 154 Size: 34.24 KB Posted: 11/26/06 Straighten them out so the bulb can be removed from the plastic holder. |
 Hits: 170 Size: 33.79 KB Posted: 11/26/06 It was easier for me to remove the "bulb condom" with the bulb out of the holder because this one ha... |  Hits: 155 Size: 35.93 KB Posted: 11/26/06 These RS bulbs are noticeably larger than the stock ones, so even if it wasn't destroyed, the filter... |  Hits: 218 Size: 22.56 KB Posted: 11/26/06 The 5mm LED is larger, also, but it doesn't need the filter, and the lip can be shaved off. |  Hits: 142 Size: 32.23 KB Posted: 11/26/06 With the lip still on the LED, the assembly is probably too long for the switch, and the leads aren'... |  Hits: 152 Size: 33.04 KB Posted: 11/26/06 Since there's glue & heat-shrink tubing on the base of this bulb, it doesn't fit into the holder cor... |
 Hits: 154 Size: 32.82 KB Posted: 11/26/06 The bulb condom only fits because it's torn up, and the stranded leads would have to be stripped & t... |  Hits: 189 Size: 35.38 KB Posted: 11/26/06 Instead of using the 12V incandescent bulb, I decided to use the 3.7V LED, and a 560Ohm resistor. I... |  Hits: 197 Size: 32 KB Posted: 11/26/06 I cut the LED's short (positive) lead & soldered it to the resistor, & soldered the cut end onto the... |  Hits: 202 Size: 44.91 KB Posted: 11/26/06 After getting the polarity right, it works! I could have soldered the LED & resistor directly to th... |  Hits: 190 Size: 37.6 KB Posted: 11/26/06 I only bought one LED, so I could only check one position at a time. This is the old worn P71 switc... |
 Hits: 197 Size: 32.88 KB Posted: 11/26/06 I only bought one LED, so I could only check one position at a time. Later, I plan to add the red "... |  Hits: 466 Size: 14.82 KB Posted: 11/26/06 I made another one, and although they work, there's an obvious bright spot; especially for the top L... |  Hits: 155 Size: 38.85 KB Posted: 11/26/06 To add or remove pins from this style of connector, the white locking plate must be moved up one not... |  Hits: 162 Size: 41.4 KB Posted: 11/26/06 Using a small flat screwdriver, pry one side free, and while holding upward pressure on the top whit... |  Hits: 128 Size: 39.75 KB Posted: 11/26/06 Repeat for the other side so the lock plate exposes each terminal socket fully. |
 Hits: 142 Size: 36.37 KB Posted: 11/26/06 With the connector button on top, insert a thin-bladed screwdriver or pick into the top (rounded) of... |  Hits: 126 Size: 40.86 KB Posted: 11/26/06 Holding slight inward pressure, pry the pawl up. |  Hits: 158 Size: 29.13 KB Posted: 11/26/06 While holding the pawl up, roll your fingertips to pull the wire out of the connector, then release ... |  Hits: 126 Size: 34.16 KB Posted: 11/26/06 Now, the terminal can be inserted into another similar connecotor, or a different socket in the same... |  Hits: 352 Size: 55.62 KB Posted: 11/26/06 After a brief discussion with dRock on CVN about making the headlight switch backlighting work with ... |
 Hits: 147 Size: 54.92 KB Posted: 11/26/06 With a little effort, I was able to release the 3 wiring harness retainers & pull the harness out fa... |  Hits: 118 Size: 52.63 KB Posted: 11/26/06 I cut the wires at the splice, trying to leave some of the insulation & tape intact so it won't shor... |  Hits: 115 Size: 78.64 KB Posted: 11/26/06 Cutting the 2 Wh/Pu wires far back in the dash is critical to allow enough length to do the difficul... |  Hits: 119 Size: 76.2 KB Posted: 11/26/06 I removed a small section of insulation from the Or/Bk wire & stripped the ends of the 2 Wh/Pu. The... |  Hits: 161 Size: 78.32 KB Posted: 11/26/06 A cheap 35W soldering iron isn't quite heavy enough to tin & solder this much wire all at once, but ... |
 Hits: 123 Size: 62.41 KB Posted: 11/26/06 A little tape & it's finished. | | | | |