1992 Ford Bronco
Owner: zerocool 
From: Alberta, Canada        (Other registries outside the U.S)
Year, Make, & Model: 1992 Ford Bronco        (Other Ford Broncos)
Avatar:
Clubs: FullSizeBronco.com        (Other vehicles in this club)
Nickname: Zerocool
Mileage: 6800
Engine: 5.0L V8
Fresh performance tuned 302

Upgraded to an rv cam, flat top pistons, performance rockers, injectors, summit shorty headers, MSD ign/coil/wires, new rad.
6L bump,
Drivetrain: E4OD, stock gears, stock TTB axles

6" procomp stage II suspension lift, 35"x12.5" Mickey Thompson Baja MTZ, on 15"x10" aluminum rims, K&N air charger system, MSD igntion/coil/wires, JVC deck, MTX Everyting-Speakers, 400watt amp, 12" sub, Completely Redone Interior, Custom Winch Bumper, 2x6" & 2x8" Procomp Offroad lights, 4x halogen rock lights, Dual exhaust, No cats, Dynaflo muffler, just put in a new sunroof!
Notes: i bought it because i needed more interior room.
Once i found out about http://www.fullsizebronco.com i was hooked.
ever since finding that website, i've been replacing and upgrading everything thats weak on these old ford trucks.

Future Mods:
new paint
3" Bushwacker flares
Last Updated: 1/12/2009
Hits: 23475
Album
Folder Hits Comments Created Updated
folder Engine11016,05609/5/077/13/08
folder Interior5004,47402/1/089/9/08
folder Exterior13004,97402/1/086/9/08
folder Exhaust9004,61203/2/083/2/08
folder ProComp Lights18009,65303/2/085/15/08
folder Flag Mirror6002,35304/4/084/4/08
folder Fender Flares7002,42505/15/085/15/08
folder Remote Starter10037205/15/085/15/08
folder Headlight Unit Repair10003,89207/13/087/30/08
folder Rock Lights8002,97007/30/087/30/08
folder Aluminum Step Boards10031109/9/0812/18/08
folder May 25 Camping10041909/9/089/9/08
folder Sunroof180023,475010/11/0811/13/08
folder Tailgate14005,604011/13/0812/18/08
folder Roof Rack6007,273012/18/0812/18/08
folder Misc100587012/19/0812/19/08
folder Bronco Posing3001,80901/12/091/12/09
Newest Media Files
P9200034_25.jpg
598 hits | 78.99 KB | Posted: 1/12/09

P9200033_25.jpg
617 hits | 74.57 KB | Posted: 1/12/09

P9200032_25.jpg
594 hits | 73.55 KB | Posted: 1/12/09

sea kayaks.jpg
587 hits | 81.07 KB | Posted: 12/19/08

Kellehan Aluminum Roof Rack Design Sketch.jpg
1858 hits | 23.8 KB | Posted: 12/18/08

P9200032b.jpg
871 hits | 71.91 KB | Posted: 12/18/08

IMG_0255.JPG
893 hits | 70.97 KB | Posted: 12/18/08

IMG_0254.JPG
1053 hits | 74.82 KB | Posted: 12/18/08

IMG_0253.JPG
1106 hits | 84.71 KB | Posted: 12/18/08

Most Viewed Files
P8160074.JPG
2963 hits | 86.78 KB | Posted: 9/5/07

Yearly applications of rust check have produced a thick layer of oil spray coating on everything in the engine bay.
The K&N cold air intake, was the first mod i did, when i bought my truck.
PA250031.JPG
2156 hits | 89.34 KB | Posted: 2/1/08

half done the interior,...
- grinded down and repaired all the rust spots on the floor.
- primed the floor with rust inhibitor
- applyed 2 coats of spray-on truck bed liner.
- layed down 2x new sheets of cardboard pressboard (2' x 4')
- 1/2" thi...
PA110002.JPG
1986 hits | 25.77 KB | Posted: 10/11/08

I taped my cardboard template FIRST to the inside of the cab and drilled 2 holes in random locations.
THEN, alined my two drilled holes, and taped my cardboard template to the top of the roof.

Measure and Check 99 times, that everything looks rig...
Kellehan Aluminum Roof Rack Design Sketch.jpg
1858 hits | 23.8 KB | Posted: 12/18/08

PA110010.JPG
1857 hits | 61.01 KB | Posted: 10/11/08

top view after cutting.

my cut was perfect! the only triming i had to do was 2 milimetres in the bottom left corner.

i pealed the tape and insert a cardboard wedge as much as i could between the metal in the cut surrounding.
PA110010a.jpg
1823 hits | 58.89 KB | Posted: 11/13/08

i recommend inserting a cardboard insert, or simular material, to maintain the gap inbetween the 2 peices of sheet metal.
Procomp Lights Wiring Diagram 03.jpg
1792 hits | 40.13 KB | Posted: 3/25/08

wiring diagram (Problem Solved!)
P9280055.JPG
1746 hits | 62.76 KB | Posted: 10/11/08

after installing the headliner temporarily, i mounted the plastic insert ring to see what it would look like.
AMAZING!!!
it was nicely centered, and just enough room for the sun visors to fit.

time to mark the line around with a felt pen and tak...
PA110009.JPG
1528 hits | 45.34 KB | Posted: 10/11/08

inside view after cutting.
Maintenance & Modification Logs
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