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New Relay Bracket 5.JPG | Hits: 703 | Size: 86.68 KB | Posted on: 1/13/11 | Link to this image
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New Relay Block.jpg | Hits: 860 | Size: 109.05 KB | Posted on: 1/13/11 | Link to this image
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Exposed Relay Wiring Connectors.JPG | Hits: 701 | Size: 68.37 KB | Posted on: 1/13/11 | Link to this image
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OEM Relay Box 1.JPG | Hits: 682 | Size: 62.26 KB | Posted on: 1/13/11 | Link to this image
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OEM Relay Box 2.JPG | Hits: 601 | Size: 51.62 KB | Posted on: 1/13/11 | Link to this image
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OEM Relay Box 3.JPG | Hits: 589 | Size: 58.43 KB | Posted on: 1/13/11 | Link to this image
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OEM Relay Box 3a.jpg | Hits: 684 | Size: 73.93 KB | Posted on: 1/18/11 | Link to this image
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OEM Relay Box 4.JPG | Hits: 557 | Size: 53.27 KB | Posted on: 1/13/11 | Link to this image
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OEM Relay Box 5.JPG | Hits: 611 | Size: 65.02 KB | Posted on: 1/13/11 | Link to this image
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OEM Relay Box 6.JPG | Hits: 591 | Size: 45.08 KB | Posted on: 1/13/11 | Link to this image
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Push Pin 1 11-16 head x 1-4.JPG | Hits: 514 | Size: 67.13 KB | Posted on: 1/13/11 | Link to this image
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Relay Clip Retainers.JPG | Hits: 568 | Size: 44.88 KB | Posted on: 1/13/11 | Link to this image
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Relay Clip Install 1.JPG | Hits: 568 | Size: 36.96 KB | Posted on: 1/13/11 | Link to this image
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Relay Clip Install 2.JPG | Hits: 562 | Size: 40.4 KB | Posted on: 1/13/11 | Link to this image
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Relay Clip Install 3.JPG | Hits: 563 | Size: 64.76 KB | Posted on: 1/13/11 | Link to this image
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Relay Clip Install 4.JPG | Hits: 533 | Size: 50.6 KB | Posted on: 1/13/11 | Link to this image
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Test Clip Install.JPG | Hits: 534 | Size: 39.95 KB | Posted on: 1/13/11 | Link to this image
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Test Clip Install 1.JPG | Hits: 519 | Size: 40.2 KB | Posted on: 1/13/11 | Link to this image
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Test Clip Install 2.JPG | Hits: 530 | Size: 40.41 KB | Posted on: 1/13/11 | Link to this image
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Test Clip Install 3.JPG | Hits: 548 | Size: 61.54 KB | Posted on: 1/13/11 | Link to this image
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Test Clip Install 4.JPG | Hits: 528 | Size: 49.95 KB | Posted on: 1/13/11 | Link to this image
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Test Connector Wire Mounting Clip.JPG | Hits: 692 | Size: 45.77 KB | Posted on: 1/13/11 | Link to this image
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Relay Bracket 2.JPG | Hits: 531 | Size: 88.39 KB | Posted on: 1/13/11 | Link to this image
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New Relay Bracket 4.JPG | Hits: 556 | Size: 56.84 KB | Posted on: 1/13/11 | Link to this image
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New Relay Bracket 3.JPG | Hits: 1025 | Size: 69.08 KB | Posted on: 1/13/11 | Link to this image
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New Relay Bracket 1.JPG | Hits: 722 | Size: 82.76 KB | Posted on: 1/13/11 | Link to this image
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New Relay Bracket 2.JPG | Hits: 825 | Size: 70.45 KB | Posted on: 1/13/11 | Link to this image
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Explorer Power Distribution Box.jpg | Hits: 638 | Size: 52.37 KB | Posted on: 1/13/11 | Link to this image
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Interlocking Relay Sockets.jpg | Hits: 640 | Size: 24.35 KB | Posted on: 1/13/11 | Link to this image
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Relay Bracket.JPG | Hits: 1006 | Size: 69.08 KB | Posted on: 12/11/10 | Link to this image
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Relay Bracket2.JPG | Hits: 648 | Size: 88.39 KB | Posted on: 12/11/10 | Link to this image
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Fuel Pump Relay Connector 1.jpg | Hits: 442 | Size: 45.73 KB | Posted on: 6/2/11 | Link to this image
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Fuel Pump Relay Connector 2.jpg | Hits: 460 | Size: 14.03 KB | Posted on: 6/2/11 | Link to this image
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Fuel Pump Relay Connector 3.jpg | Hits: 542 | Size: 13.25 KB | Posted on: 6/2/11 | Link to this image
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Starter Relay2.jpg | Hits: 657 | Size: 25.28 KB | Posted on: 10/28/11 | Link to this image
NAPA/ECHLIN ST642
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The problem with placing both the Starter Motor and Starter Solenoid wires on the switched side of a 3-Post Starter Relay is it may induce "Starter Run-on", the same as when you incorrectly jumper the terminals directly on the PMGR Starter Solenoid. This ends up being no different than a jumper wire or busbar between the Starter's Solenoid and Motor. Keep in mind this is different than your old Direct Drive Starter as the new PMGR utilizes a Starter Mounted Solenoid in addition to the Fender Mounted Relay.
This is why I use a 4-Post Starter Relay, to separate the Starter Motor (on the Switched Side) and Starter Solenoid (on the "I" terminal). The "I" terminal also receives switched 12v power with key-on and is then isolated from the main "M" switched side of the Starter Relay with key-off. This in turn isolates the PMGR Starter Motor and PMGR Starter Solenoid.
With a 3-post Starter Relay, the proper way to wire your PMGR is to move the heavy gauge Starter Motor cable from the switched side of the Starter Relay to the Battery side of the Starter Relay (or directly on the Battery ). Then install a 12 gauge wire between the switched side of the Starter Relay and the small terminal directly on the Starter Solenoid. Your Starter Relay will be less stressed from the large Starter Motor Load and the Starter Motor and Solenoid will be isolated with key-off.
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Starter Relay - 3 Post.jpg | Hits: 465 | Size: 35.93 KB | Posted on: 5/26/12 | Link to this image
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Starter Relay - 4 Post.jpg | Hits: 424 | Size: 40.58 KB | Posted on: 5/26/12 | Link to this image
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Fuel Pump Relay.jpg | Hits: 571 | Size: 64.46 KB | Posted on: 5/29/12 | Link to this image
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Relay Illustration.jpg | Hits: 425 | Size: 29.79 KB | Posted on: 1/4/13 | Link to this image
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Relay Illustration2.jpg | Hits: 466 | Size: 64.55 KB | Posted on: 1/4/13 | Link to this image
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Relay Illustration3.jpg | Hits: 374 | Size: 28.78 KB | Posted on: 1/4/13 | Link to this image
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Relay Illustration4.jpg | Hits: 455 | Size: 34.69 KB | Posted on: 1/4/13 | Link to this image
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