1983 Ford Bronco
Owner: Steve83         (All of this user's registries on SuperMotors)
From: Memphis, TN, U.S.A.        (Other registries in TN)
Year, Make, & Model: 1983 Ford Bronco        (Other Ford Broncos)
Avatar:
Clubs: SuperFord.org        (Other vehicles in this club)
FullSizeBronco.com        (Other vehicles in this club)
Nickname: That dirty old truck
Mileage: 640000
Engine: 1995 4.9L from F-150, UN-rebuilt, completely transplanted twice, including computer, air filter, y-pipe, & all accessories. 130A alternator, 1996 Bronco gas tank & pump. K&N drop-in.
Drivetrain: 1978 F-250 NP-435; '93 BW1356 clocked; reman rear d'shaft; rebuilt front d'shaft; '96 Bronco D44IFS with 3.07 open diff; rebuilt Ford 8.8" 3.08 open; stock F&R antisway bars & Energy polyurethane bushings all around.
Notes: It has been completely rebuilt from the ground up for the 2nd time now. Most of the body & frame are '93, the tailgate is a '96, the door mirrors are heavily modified with LEDs, and the camper shell is a '96 with a '94 Explorer roof rack & '82 sliding windows. The front shoulder belts & rear seat are the original '83 parts, but the front seats are '97 Econoline power captain's chairs with heat. The instrument cluster & wiring harnesses have been heavily modified so the factory fuel reset light works, and a semi-factory low fuel light has been added. I've added AutoLamps, AutoDimming Brights, RKE, one-touch both directions for all windows, an auto-dimming compass rear-view mirror, dual visors, dual spotlight wiring, always-on PW, OBA. The CB & radar detector are hard-wired. Planned mods include a sunroof & articulated doors. The bumpers are my own design (mostly hand-built). The front includes factory trim, 2 storage compartments, 3 recovery points, a removable fold-down grille guard, & a Ramsey RE12000. The rear bumper has an integral hitch receiver & 3 locking storage boxes.
Last Updated: 7/29/2015
Hits: 1482283
Album
Folder Hits Comments Created Updated
folder Steve835600104,34736/29/037/24/15
    folder My Bronco, Mk.32008906/10/157/13/15
        folder Build33701167,48507/11/127/28/15
            folder Headlights310016,11907/17/035/20/15
            folder T-case Clock & Pump Stay Arm250015,07608/9/1212/28/14
            folder Radiator Repair12009,26109/7/126/5/15
            folder Front Bumper Mk.2570032,503010/5/126/6/15
                folder Stress Test7005618,450010/8/132/6/15
            folder JBG Driveshaft8001,06101/19/152/4/15
    folder 83 Bronco, Mk.1 & Mk.215400303,83306/29/037/23/15
        folder Rollover3700102,24206/29/039/2/14
        folder NP-435 Swap5100125,55306/29/033/21/13
        folder Hydraulic Clutch5700154,32807/13/0312/27/14
        folder Side Mirrors8300113,80307/5/033/16/15
        folder Camper Shell & Sliding Side Windows5200150,53607/13/0310/18/14
        folder Floor Repair Seat Base160022,50005/12/076/11/12
        folder Front Bumper Repairs170024,98006/2/0712/29/14
        folder Body Repairs760079,74909/14/087/7/14
        folder PSOM1000106,02104/15/095/28/15
        folder Front Diff & Ball Joints410061,790010/26/097/29/15
        folder NP208F Swap150011,14901/3/108/7/12
        folder Body Donor #224400172,961012/22/117/11/15
    folder Trail Pics590749,33008/2/036/29/15
        folder BroncoFest/BroncoBash140024,42008/2/0312/29/14
        folder Lunch Break320837,93908/2/0311/30/11
        folder Louisiana80013,15608/2/039/29/13
        folder Rover Saturday220025,46108/24/0310/25/10
        folder Loosahatchie Bottoms100420,17609/14/035/14/13
        folder Hot Springs June 20075203355,19107/1/0712/29/14
        folder Hot Springs Sep. 20073302229,25407/13/073/27/13
        folder Coon Creek 8-11-7 thru 10-20-7 **MAP**9005886,670010/22/0712/25/11
        folder Hell in the Hills 3-15-8802322,15203/16/082/23/09
        folder Greg's Creek199014108,313011/28/088/1/14
        folder RITS09 Mountainside **MAP**9609559,79807/19/093/30/15
        folder OCBR09120017,45509/29/093/5/12
        folder Hot Springs 10-16-9370022,135010/18/099/13/10
        folder OCBR 201024500138,40609/22/107/21/15
        folder White Buck Ranch 9-17-1116009,33209/18/114/1/12
        folder Hot Springs Oct. 2011 **MAPS**620024,724010/10/113/13/13
folder General Purpose Pics23000655,72407/10/037/29/15
    folder Diagrams365002,299,01407/7/037/29/15
    folder Brakes & Hubs14200629,98207/13/037/22/15
    folder Tailgate Tech14700618,70907/7/036/10/15
        folder Right Side Split190022,307010/19/092/25/13
    folder 8.8" Axle6300209,53507/21/037/22/15
    folder Bronco Fuel Pump Access Hole3400107,09304/5/066/19/15
    folder '90-96 Fuel Pump System5000328,75307/12/035/10/15
    folder Fuel Level Sender Repair160037,00306/24/1110/2/14
    folder '84-89 Fuel Reservoirs3300130,57309/7/082/7/15
    folder '87-96 Instruments, Low Fuel Light, Oil Pressure5000140,91707/4/067/4/15
    folder MultiFunction Switch200025,80605/15/117/18/14
    folder Doors9900183,96308/19/047/23/15
    folder Radio140040,27604/15/061/11/15
    folder '92-96 Towing Eyes9008,82804/14/1112/20/14
    folder Cab Steps370030,21003/9/117/13/15
    folder Power Steering Pump320035,17908/14/116/11/15
    folder Overhead Console & Dual Visors7000123,44001/16/052/25/15
    folder Cargo Cover Specs530049,682011/29/045/5/15
    folder Solder-On Battery Terminals180043,82304/17/095/28/15
    folder Fuse Terminals200033,42507/15/064/26/15
    folder Spark Plug Wire Repair100012,757010/27/076/28/12
    folder 9.75" Rear Disc Conversion50011,19403/11/062/17/13
    folder Electric Hoist130017,85404/10/067/2/14
    folder AutoLamps & AutoDimming Brights150017,46002/11/1210/23/14
    folder T-case Push-Down Shifter340023,06702/22/121/19/15
    folder Body Mounts400030,01705/4/127/29/15
    folder Lock Cylinder13002,14609/3/143/12/15
folder Spare Parts41400523,78117/10/037/28/15
    folder Spare Tools & Shop Manuals110011,01709/1/0512/20/14
    folder Service Disk Installation & Use370045,983010/15/087/7/14
    folder Manuals & Pamphlets (Scanned)200032,189011/8/084/7/15
        folder 86 Accessories Brochure (Partial)5004,88704/29/104/29/10
        folder 86 Bronco Brochure Photos90010,26904/29/104/29/10
        folder 96 EB Bronco Brochures22008,908010/2/1210/2/12
    folder SOLD19100237,31301/3/097/8/15
folder TSBs & FSAs (Recalls) for '83-96 Broncos & F150s12900746,707011/13/047/14/15
    folder 96-20-11 Bronco Roof Cracks240038,851011/13/042/4/14
    folder 97-03-10 Frame Noise150022,306012/21/063/9/13
    folder 93-26-01 Rear Defrost4005,63101/1/0710/21/11
    folder 90-25-12 Vacuum Cruise110012,76501/1/071/1/07
    folder 90-06-12 Floor Cracks5005,86401/1/075/11/07
    folder FSA 94S91 E-Brake Wedge100018,67701/2/071/31/10
    folder TSB 97-24-13 RKE60012,91801/2/079/10/13
    folder TSB 94-15-13 Dash Tab 160023,80205/18/111/17/14
folder Other Vehicles23901251,33107/15/035/2/15
    folder Other Stuff2002,060011/1/0511/1/05
    folder Junkyard Trucks18500150,22107/23/075/24/15
    folder Bronco SuperCelebration '08130012,64705/20/085/24/08
    folder SoundWaves 72250017,21707/1/106/12/11
folder My Uncle's Junk160022,82707/6/0310/24/12
folder Spare Rover Parts480037,64909/1/044/4/06
    folder LR D90 Transmission9009,32109/23/041/8/11
    folder LR D1 Front Hub340036,284010/9/044/21/15
folder temp260010,69005/16/096/29/15
Newest Media Files
FSBan15-7-24.jpg
29 hits | 62.81 KB | Posted: 7/24/15

Banned again.
58TieRodLHO.jpg
29 hits | 81.02 KB | Posted: 7/13/15

Pretty straight. A few minutes ago, it was rubbing the front shock mount.
SpringEyeS1.JPG
39 hits | 77.74 KB | Posted: 7/7/15

These molded-in shackle bushings are probably the worst to press out, although the sleeved version isn't much easier due to the ends of the shackle eye tubes NOT being square. I had to shim them in the press to keep them from canting off to the side...
SpringEyeR3.JPG
37 hits | 117.67 KB | Posted: 7/7/15

Even this one required a hammer to finish.
SpringEyeR2.JPG
32 hits | 113.99 KB | Posted: 7/7/15

These rear spring eye bushings were the easiest, but that's not saying much.
SpringEyeR1.JPG
44 hits | 111.71 KB | Posted: 7/7/15

The axle is slightly closer to the front of the spring, so there's a little more working room for the rear bushings.

[url=http://www.supermotors.net/registry/media/1062063][img]http://www.supermotors.net/getfile/1062063/thumbnail/energy4.2140g.jpg[/...
SpringEyeF4.JPG
35 hits | 107.76 KB | Posted: 7/7/15

I had to knock the bushing the last ~1/8" out of the spring eye.
SpringEyeF3.JPG
35 hits | 110.91 KB | Posted: 7/7/15

By this point, the casting around that grease nipple was getting pretty warm...
SpringEyeF2.JPG
46 hits | 89.31 KB | Posted: 7/7/15

On each bushing, I found I needed one setup to initially break the sleeve loose, another setup to drive it about halfway, and a third to push it out.
Most Viewed Files
DoorSticker.jpg
60061 hits | 89.47 KB | Posted: 7/14/03

Vehicle Certification (VC) Sticker
(typically on the rear edge of the driver's door of 4-door models, or the rear of the driver's door opening below the beltline of 2-door models)
[url=http://www.fourdoorbronco.com/board/showthread.php?t=5226]Automot...
DLC EEC-IV.jpg
59430 hits | 34.58 KB | Posted: 9/18/05

Diagnostic Link Connectors for EEC-IV processors ('84-95).
'84-86 (red) located on R wheelwell near starter relay.
'87-95 (black or gray) located under L hood hinge under EEC TEST cover. (WPT-743 & WPT-352)
'94-96 Bronco - do not confuse with RED 4WA...
FDM.jpg
32406 hits | 54.36 KB | Posted: 1/20/06

FDM & Fuel Pressure
IF THE IMAGE IS TOO SMALL, click it.

The FDM connector shown is for '94-96; '90-93 use the older connector (WPT454) that mounts directly to the FDM plate.

[url=http://www.supermotors.net/registry/2742/77131-4][img]http://ww...
TSB95-15-11PIPStall.jpg
26461 hits | 55.91 KB | Posted: 1/2/07

TSB 95-15-11 Hesitation, Stumble, Stall, Miss, No Start, No Spark

ISSUE: '93-95 light truck vehicles with 4.9L, 5.0L, 5.8L, or 7.5L gas engines may exhibit various driveability symptoms, such as no start, no spark, hesitation/stumble/stall/miss and/...
SparkWireRoute94-up_5L.jpg
25680 hits | 56.88 KB | Posted: 1/2/07

Spark Plug Wire Routing for '94-up 5.0L & all 5.8L



ISSUE: Engine miss, spark knock, buck/jerk, surge and o...
ShifterCableAdjustments.JPG
25003 hits | 56.35 KB | Posted: 9/18/06

Shift Cable Adjustment
BEFORE BEGINNING, inspect items #26, 27, 28, & 34 in this diagram for looseness:
[url=http://www.supermotors.net/registry/media/701936][/url...
Cluster Front.jpg
24376 hits | 43.19 KB | Posted: 7/26/03

Because I was sick of fighting the speedo cable & plastic gears, and since I had already swapped in an '87-96 rear axle with ABS sensor, I decided to convert my old '80-86 mechanical speedo to a PSOM (at the far L).

[url=http://www.supermotors.net/r...
PSGearBox.JPG
24247 hits | 91.8 KB | Posted: 5/7/07

Ford Integral Power Steering Gear Box

See also:
. [url=http://www.supermotors.net/registry/media/576903][img]htt...
ColumnTilt Exploded.jpg
24200 hits | 48.55 KB | Posted: 7/14/03

'80-91 Tilt Column Exploded

Replacing the actuators is a PITA, even though the parts are cheap & easy-to-find at parts stores for ~$20ea. Call your local used car lots & independent repair shops for the number of a local steering column specialis...
Maintenance & Modification Logs
This user hasn't added any log entries, yet.
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