L Door to Dash.JPG
4889 hits | 35.37 KB | Posted: 8/19/04

This is a '94 EB door panel on an '82 door with a '95 vent window and a '95 mirror. The door glass ...
DoorPanel92-96hi.JPG
5262 hits | 82.21 KB | Posted: 10/17/10

'92-96 Door Panel, High Trim

1 Window Regulator Control Wiring (Part of 14630)
2 Front Door Trim Sh...
VentWdo.JPG
5638 hits | 59.6 KB | Posted: 11/14/08

Vent Window Removal
IF THE IMAGE IS TOO SMALL, click it.

The vent window frame is very easy to rem...
DoorWindowSpacer.JPG
4068 hits | 42.07 KB | Posted: 11/14/08

'87-96 Window Channel Spacer

The divider bar (back of the vent window frame) is deeper in this ye...
Door Windows.jpg
7541 hits | 83.32 KB | Posted: 10/14/05

Door Window Regulators & Vent

Note that the regulator (21) is attached by 4 rivets (22) which must ...
MotorBoltC.jpg
1131 hits | 88.46 KB | Posted: 5/12/16

Two of the 3 window motor bolts are inaccessible while the regulator is riveted to the door skin (I ...
MotorBoltDrill.jpg
913 hits | 69.75 KB | Posted: 5/12/16

The bolts are 5/16" (8mm), and a deep socket that size is slightly under 1/2" OD, so use a...
MotorBoltHoles.jpg
958 hits | 86.68 KB | Posted: 5/12/16

From now on, it will be easy to R&R the motor while the regulator stays in the door.

See the NEXT &...
MotorDrive.jpg
1061 hits | 93.96 KB | Posted: 5/12/16

The plate that covers the drive gear on this late-model window motor is crimped on, and its paper ga...
MotorDsmbl.JPG
1066 hits | 66.63 KB | Posted: 5/12/16

There is a Phillips screw holding the drive plate on, and on later motors like this one, 2 of its co...
MotorDsmtl.JPG
986 hits | 51.07 KB | Posted: 5/12/16

Later motors like this one have a tiny snap-ring, but it's generally OK to destroy the snap ring sin...
MotorNuts.jpg
1284 hits | 53.07 KB | Posted: 5/12/16

Steel nuts will never decay, so this fix will last the life of the motor.

Note that it is NOT neces...
Weatherbelts.JPG
1499 hits | 110.5 KB | Posted: 7/20/14

Door weatherbelt differences

The inner (right) is only bent; the outer (left) is bent & relieved.
DoorGlasses.JPG
3629 hits | 50.65 KB | Posted: 11/14/08

Door Glass Differences
FRONT IS LEFT

The divider bar (back of the vent window frame) is deeper for ...
L Door B.JPG
4714 hits | 41.76 KB | Posted: 8/19/04

The panel is very tight against the lower A-pillar, and actually presses into the dash pad (which me...
L Door.JPG
3771 hits | 37.3 KB | Posted: 8/19/04

A wider shot. The spotlight is a Unity from a cop car, the steering column is from an '83 pickup, t...
R Door to Dash.JPG
3727 hits | 35.2 KB | Posted: 8/19/04

This shows the difference in the shapes of the 2 dashes. The pad sticks up because this dash was da...
Door Details.jpg
5848 hits | 68.08 KB | Posted: 10/14/05

Door Details
Door Pressure Vent Valve [url=https://www.tascaparts.com/oem-parts/ford-pressure-valve-...
Door Latch 92.jpg
8803 hits | 72.4 KB | Posted: 10/16/05

Door Latch '92 (it was revised in '93 with a rubber cover)
IF THE IMAGE IS TOO SMALL, click it.
ERRO...
Door Window.jpg
4602 hits | 64.24 KB | Posted: 10/14/05

Door Window Manual Regulator & Inside Handle

Door Panel Removal
[url=http://www.supermotors.net/...
CabinVentValve.jpg
438 hits | 61.95 KB | Posted: 3/13/21

The Door Vent Valve (-1520892-) is mounted inside each front door to allow continuous airflow throug...
DoorWatershield.JPG
2002 hits | 78.68 KB | Posted: 10/29/12

It's rare to find a factory watershield intact.
VaporBrrs9596.jpg
245 hits | 98.44 KB | Posted: 3/13/21

Vapor Barriers
CracksVenu.JPG
1841 hits | 45.48 KB | Posted: 7/6/12

Cracks propagating from the vent window tab are probably due to the upper mount for a breakaway mirr...
DoorCracksVent.JPG
2160 hits | 53.8 KB | Posted: 7/5/12

Cracks propagating from the vent window tab are probably due to the upper mount for a breakaway mirr...
DoorGapBrace.JPG
1913 hits | 50.2 KB | Posted: 1/29/13

Cracks propagating from the vent window tab are probably due to the upper mount for a breakaway mirr...
DoorWeight.JPG
1891 hits | 101.72 KB | Posted: 7/6/12

Door Weight 65lbs

PW/PL, wiring, speaker, main glass, vent window, latch, handles, & hinges

MISSIN...
LockCylsDoor.JPG
3822 hits | 95.99 KB | Posted: 5/29/09

Door Lock Cylinders

The plastic lever in the middle column is known to break.
F1LY-6321970-A ~$10
A...
LockCyl.JPG
2186 hits | 38.04 KB | Posted: 8/10/11

Lock Cylinder Removal with plastic arm

Since this style of plastic lever is known to break, it's sa...
AlarmSwitch.JPG
3773 hits | 57.29 KB | Posted: 8/10/11

Factory THEFT System Switch ('94-95 only) is not really for an "alarm"

[url=https://www.supermotors...
DoorHandleEarly.jpg
472 hits | 72.94 KB | Posted: 3/15/19

Some door handles have an open skirt for the button.
Rod Clips.JPG
3278 hits | 50.11 KB | Posted: 7/10/03

This type of rod keep is used in doors & tailgates.
DoorSeals.JPG
4363 hits | 56.36 KB | Posted: 2/9/07

Door Seal Details

The upper seal (20518 ) is available aftermarket ~$20, but I haven't confirmed th...
DoorGsktFiller.JPG
2618 hits | 75.14 KB | Posted: 12/19/12

To rejuvinate collapsed door gaskets, insert foam caulk backer rod. Larger foam will fit, but this ...
DoorGasketStuff.JPG
2989 hits | 58.42 KB | Posted: 10/19/11

Door Gaskets that have collapsed can be stuffed with caulk saver cord to eliminate wind noise & door...
DoorFrontFill.JPG
2165 hits | 43.45 KB | Posted: 1/29/13

This scrap of caulk-saver rod from the door gasket filler will prevent small pebbles & parts from ja...
DoorReinf.JPG
2315 hits | 54.82 KB | Posted: 1/16/13

Inside Door Handle Reinforcement
IF THE IMAGE IS TOO SMALL, click it.

This scrap of cold-rolled 1.5...
DoorLatchCracks.JPG
3865 hits | 49.25 KB | Posted: 11/14/08

Because of a defect in the inside handle assembly & another in the latch built for cable operation (...
DoorCable.JPG
1770 hits | 50.06 KB | Posted: 2/3/13

This shows why the '92-96 door pocket doesn't sit right in the door panel, and often cracks.

If t...
1992 Bronco body.JPG
5629 hits | 64.42 KB | Posted: 2/9/07

Body Dimensions in mm
IF THE IMAGE IS TOO SMALL, click it.

Check the door opening dimensions FIRST ...
00BitsBAD.JPG
4495 hits | 35.45 KB | Posted: 2/9/07

Alignment Tools BAD

This should show a T-50 & a 13mm socket because they're the tools needed to a...
DoorAlignL.JPG
71 hits | 45.91 KB | Posted: 3/12/24

Door Height & Tilt
IF THE IMAGE IS TOO SMALL, click it.

When a door is VERY out-of-alignment, th...
Align97.jpg
140 hits | 65.35 KB | Posted: 3/12/24

Worn Hinge Adjustment
IF THE IMAGE IS TOO SMALL, click it.

If the upper hinge wear is minor, it ...
02StrikeAlign.JPG
6978 hits | 52.35 KB | Posted: 2/9/07

The first step is to align the strike bolt so the door bends are perfectly aligned with the body ben...
01StrikeAlign.JPG
4051 hits | 53.61 KB | Posted: 2/9/07

The first step is to align the strike bolt so the door bends are perfectly aligned with the body ben...
03StrikeAliged.JPG
3654 hits | 52.43 KB | Posted: 2/9/07

The first step is to align the strike bolt so the door bends are perfectly aligned with the body ben...
04StrikeAliged.JPG
3922 hits | 60.04 KB | Posted: 2/9/07

The first step is to align the strike bolt so the door bends are perfectly aligned with the body ben...
DoorAlignR.JPG
1853 hits | 52.24 KB | Posted: 1/16/13

It's easy to tell that the door is aligned vertically, laterally, and rotationally within the door o...
door-hinge.jpg
4934 hits | 64.01 KB | Posted: 2/9/07

It's possible to access the hinge bolts by merely swinging the back edge of the fender away from the...
05HingeBolts.JPG
4351 hits | 77.63 KB | Posted: 2/9/07

It's possible to access the hinge bolts by merely swinging the back edge of the fender away from the...
DoorAlignL.JPG
2461 hits | 45.94 KB | Posted: 1/16/13

A flat board resting on the threshold lip will keep the door aligned with the opening & the drip rai...
DoorAlignment.JPG
7568 hits | 67.45 KB | Posted: 2/9/07

Door Alignment basics & torque specs
Striker bolt torque is 24-33lb-ft (33-45Nm).

For a detailed ex...
HingesRHFU.JPG
6172 hits | 67.56 KB | Posted: 11/14/08

RHF Upper Hinge Differences
(Note that upper hinges for the Right door are stamped LS; left-side hin...
DoorHingeID.jpg
1420 hits | 106.12 KB | Posted: 9/22/14

To make it easy to ID the upper hinges for the doors (the lower hinges are the same), the subcontrac...
HingeWrong.JPG
2224 hits | 69.99 KB | Posted: 12/19/12

Lower door hinges are identical & interchangeable side-to-side, and for all years '80-96. Upper hin...
DoorHingeRepair.JPG
4139 hits | 72.65 KB | Posted: 11/14/08

Door Hinge Repair Kits by Dorman/Motormite/HELP!

I prefer to replace the entire hinge with an OE ...
06FrameAligned.JPG
4316 hits | 45.74 KB | Posted: 2/9/07

After a LOT of trial-&-error, the door can be aligned for a decent fit to the opening. Concentrate ...
07HingeBolts.JPG
4120 hits | 45.24 KB | Posted: 9/21/08

Once the lower front of the door is aligned to the body seal, the rest of the door can be checked fo...
08Twist.JPG
4114 hits | 50.11 KB | Posted: 9/21/08

Check the lower rear next. Use a towel to hold the door out while pushing the top in to twist the r...
09Twist.JPG
3245 hits | 81.34 KB | Posted: 9/21/08

Once the lower door is aligned front & back, check the upper frame's contact with the door seal. If...
DoorSw93.JPG
3040 hits | 47.05 KB | Posted: 11/15/09

Rare Door Switch apparently only used in '92-93, for no apparent reason.

This truck does not have f...
StrkeBolts.JPG
6734 hits | 58.1 KB | Posted: 11/14/08

Strike Bolt Differences; all use T50 drive

The '89-96 Door bolt shown has a replacement bushing. T...
DoorStrikeWear.jpg
1461 hits | 78.12 KB | Posted: 5/3/16

Just ignore all that clunking, rattling, rain-leaking, and wind noise - it's not important.
IF THE I...
StrikeBolts.JPG
2283 hits | 64.76 KB | Posted: 12/19/12

To replace the sleeve on a strike bolt, unscrew the ...
Door Sw 1.jpg
5465 hits | 65.14 KB | Posted: 11/30/04

After any hinge adjustment or replacement, the courtesy light switches must be reset, but it's usual...
Door Sw 2.jpg
3191 hits | 51.8 KB | Posted: 11/30/04

To reset the switch if it has been removed from the cowl, mount the nut (gray) solidly.

See the NEX...
Door Sw 3.jpg
3199 hits | 59.33 KB | Posted: 11/30/04

Spray penetrating oil between the nut & the brass sleeve.

See the NEXT pic...
Door Sw 4.jpg
3060 hits | 60.16 KB | Posted: 11/30/04

If the switch is still installed, pulling the black pin PERFECTLY STRAIGHT out with firm smooth forc...
Door Sw 5.jpg
3597 hits | 54.75 KB | Posted: 11/30/04

The brass sleeve (yellow) is fully exposed, and simply closing the door on it will adjust it correct...
PW-PL87-91.JPG
2729 hits | 64.35 KB | Posted: 11/11/11

'87-91 Power Windows & Locks
PowerWindow95EVTM.jpg
10883 hits | 33.03 KB | Posted: 12/4/03

95 EVTM Power Windows
IF THE IMAGE IS TOO SMALL, click it.

'80-97 similar.

The notation for the R...
PowerWindow95F.jpg
575 hits | 63.02 KB | Posted: 2/20/22

F-series Power Window Circuit
IF THE IMAGE IS TOO SMALL, click it.

The door window circuit is a ...
WindowCircuit.JPG
5443 hits | 28.98 KB | Posted: 3/15/09

'80-96 F-series/Bronco Window Circuit
IF THE IMAGE IS TOO SMALL, click it.
Where this shows the Left...
DoorHarnesses.JPG
4225 hits | 64.74 KB | Posted: 1/31/06

SOLD Power Door Harnesses for '80-86 door panels ('87-91 similar)

Non-power panels are pre-marked...
DoorWrgBoots.JPG
1610 hits | 57.99 KB | Posted: 12/19/12

Door wiring boots changed at some point; possibly '94. The newer design is larger at both ends, the...
Wiring93B.JPG
2592 hits | 107.77 KB | Posted: 3/2/12

'93 Bronco XLT Door Wiring
IF THE IMAGE IS TOO SMALL, click it.
Window1t0.JPG
6062 hits | 61.97 KB | Posted: 2/19/12

One-Touch Window Module Wiring
IF THE IMAGE IS TOO SMALL, click it.

These modules can be found in m...
Window1t1a.JPG
3425 hits | 67.29 KB | Posted: 2/19/12

To make the modules work for 1-touch up AND down, gang 2 modules as shown. With the modules back-to...
Window1t2a.JPG
2925 hits | 46.61 KB | Posted: 2/19/12

This is the right door harness from a '93 Bronco, but the procedure is the same for almost any rever...
Window1t7a.JPG
2839 hits | 91.32 KB | Posted: 3/2/12

1-Touch Up & Down on the driver's door harness from a '93 Bronco XLT

1. This mod requires two com...
AlwaysOnPW.JPG
5060 hits | 97.5 KB | Posted: 1/24/12

Always-On Power Window Circuit
IF THE IMAGE IS TOO SMALL, click it.

After a lot of head-scratching ...
DoorSwitch87-96.JPG
3985 hits | 25.46 KB | Posted: 10/24/10

'87-96 Door Lock & Window Switch

Pin 1 is Normally Closed (NC) to pin 2.
Pin 4 is Normally Closed...
PWc503.jpg
3692 hits | 50.26 KB | Posted: 9/16/09

Power Window/Lock driver's connector '92-96 WITHOUT factory RKE.

Note the L-shaped hole for the ind...
Door Locks.jpg
8570 hits | 47.85 KB | Posted: 10/14/05

Door Locks for '92-96 2-door trucks WITHOUT factory RKE.
IF THE IMAGE IS TOO SMALL, click it.

'80-...
Door Locks.jpg
6616 hits | 55.36 KB | Posted: 11/23/03

Door lock circuit from the '93 EVTM. All '80-96 (& '97 >8500GVWR) 2-door trucks WITHOUT factory RKE...
LockCircuitRKE.JPG
5839 hits | 80.09 KB | Posted: 12/3/11

Power Lock & Aftermarket RKE Circuit

The door lock circuit WITHOUT factory RKE is a common (Ford) p...
RKEcombined.JPG
6453 hits | 98.94 KB | Posted: 2/21/13

Combined RKE Wiring
IF THE IMAGE IS TOO SMALL, click it.

This diagram is NOT specific to, OR correc...
Theft95.jpg
3232 hits | 80.69 KB | Posted: 1/21/18

'94-95 F-series/Bronco THEFT System
IF THE IMAGE IS TOO SMALL, click it.

When tripped, the module b...
KEposs.JPG
2308 hits | 46.12 KB | Posted: 11/3/12

Possible Keyless Entry Pad Locations for '80-96 truck doors
KEPad1.JPG
1551 hits | 69.6 KB | Posted: 2/3/13

This is the location I selected for my Keyless Entry keypad, but there are many other possibilities....
KEPad2.JPG
1417 hits | 60.02 KB | Posted: 2/3/13

I carefully cut & shaped the hole with a 4.5" grinder and Dremel.
KEPad3.JPG
1412 hits | 84.04 KB | Posted: 2/3/13

After painting the cut edges & allowing it to dry, I installed the pad just as it was designed to be...
KEPad4.JPG
1825 hits | 65.43 KB | Posted: 2/3/13

It almost looks like it belongs there!

[url=http://www.supermotors.net/registry/media/953071][img...
DoorClip1.JPG
1179 hits | 119.25 KB | Posted: 10/23/14

Sill Button Clip on door latch
LkMtrs.JPG
7000 hits | 55.84 KB | Posted: 11/14/08

Lock Motor Differences
IF THE IMAGE IS TOO SMALL, click it.

The early lock motors are prone to wate...
LockMotorEarly.jpg
888 hits | 49.04 KB | Posted: 4/18/16

Early Lock Motor used in trucks until '91
Lock Motor Late.jpg
3373 hits | 26.67 KB | Posted: 11/27/04

Late-model door lock motor. 8" when extended; gold mounting bracket & nuts shown are not includ...
LockMotors92.JPG
2594 hits | 48.33 KB | Posted: 5/21/07

SOLD Door Lock Motors from '92 F150

Tested working; fit '92-96, & older with slight modification....
DoorMotors.jpg
3396 hits | 54.23 KB | Posted: 7/10/03

SOLD Window & lock motors
Door Pockets 88.jpg
2975 hits | 50.1 KB | Posted: 7/26/03

SOLD Door pockets for 87-91

Identical ones available here:
http://www.supermotors.net/vehicles/r...
ThreshholdsBk.JPG
2526 hits | 37.13 KB | Posted: 4/11/06

SOLD Black Threshholds fit '80-96 F-series & Bronco, used on '87-96.
SpeakerGrilleLHF.JPG
1955 hits | 84.67 KB | Posted: 10/19/07

SOLD Mocha LHF speaker grille for '92-96
DoorGlassRyan.JPG
2207 hits | 54.17 KB | Posted: 10/20/07

PRESOLD Door glass & vent windows
VentWdo94.JPG
2239 hits | 61.46 KB | Posted: 6/21/08

SOLD Vent Window Assembly (right) for '92-96 F-series & Broncos; fits '80-96 F-series & Bronco, and ...
Panels Compared.jpg
273 hits | 70.07 KB | Posted: 2/27/24

Unfortunately, there are no new XLT/EB door panels in production anywhere. These are poor copies of ...
DoorPanels96Gy.JPG
2257 hits | 64.72 KB | Posted: 5/21/09

SOLD Light Gray Deluxe Door Panels

Note light mildew, small stains, & minor damage

http://coverlay...
WeatherbeltDoor.jpg
63 hits | 84.97 KB | Posted: 3/8/24

Weatherbelt Screws
IF THE IMAGE IS TOO SMALL, click it.

If the door panel is broken where the [u...
BroncoLineDoorTest.JPG
1588 hits | 48.07 KB | Posted: 11/18/12

I might actually do this...

The goals are to:
- have rain protection while getting in & out (sim...
93Door.JPG
923 hits | 127.34 KB | Posted: 4/6/15

Door inner skin '93EB has louvers near the bottom which are covered by its full door panel.
93DateOut.JPG
917 hits | 111.96 KB | Posted: 4/6/15

Door outer skin date stamp '93EB : 6 22 A3

The hole at the Left of the pic (above & rear of the spe...
93DateIn.JPG
895 hits | 115.28 KB | Posted: 4/6/15

Door inner skin date stamp '93EB : 6 23 7

The rough-edged slot and drilled hole near the bottom Le...
93SpkrScrw.JPG
902 hits | 100.2 KB | Posted: 4/6/15

Door speaker screws '93EB horizontal pair: ~5 9/16" OC

There are also 4 non-factory screw hole...
93SpkrWell.JPG
958 hits | 100.71 KB | Posted: 4/6/15

Door speaker well '93EB : ~6 3/8"

The non-factory screw holes are very close to the edge of th...
93Impact.JPG
1823 hits | 129.27 KB | Posted: 4/6/15

Doors made before ~'95 did not have side impact beams.

[url=http://www.supermotors.net/registry/med...
93KO.JPG
868 hits | 115.93 KB | Posted: 4/6/15

'93EB door wiring harness boot knockout 2"
93Mir.JPG
980 hits | 107.61 KB | Posted: 4/6/15

'93EB door mirror reinforcement paddle/flag-style

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