L Door to Dash.JPG
1073 hits | 35.37 KB | Posted: 8/19/04

This is a '94 EB door panel on an '82 door with a '95 vent window and a '95 mirror. The door glass ...
VentWdo.JPG
381 hits | 59.6 KB | Posted: 11/14/08

Vent Window Disassembly

The vent window frame is very easy to remove from the door once the door...
DoorWindowSpacer.JPG
276 hits | 42.07 KB | Posted: 11/14/08

'87-96 Window Channel Spacer

The divider bar (back of the vent window frame) is deeper in this ye...
DoorGlasses.JPG
252 hits | 50.65 KB | Posted: 11/14/08

Door Glass Differences

The divider bar (back of the vent window frame) is deeper for '87-96, and ...
L Door B.JPG
1737 hits | 41.76 KB | Posted: 8/19/04

The panel is very tight against the lower A-pillar, and actually presses into the dash pad (which me...
L Door.JPG
892 hits | 37.3 KB | Posted: 8/19/04

A wider shot. The spotlight is a Unity from a cop car, the steering column is from an '83 pickup, t...
R Door to Dash.JPG
927 hits | 35.2 KB | Posted: 8/19/04

This shows the difference in the shapes of the 2 dashes. The pad sticks up because this dash was da...
Door Details.jpg
1440 hits | 68.08 KB | Posted: 10/14/05

Door Details

For pics of a door being installed, see this album:
http://www.supermotors.net/regi...
Door Latch 92.jpg
1752 hits | 72.4 KB | Posted: 10/16/05

Door Latch '92-96

For more info about the lever (F1LY-6321970-A) in Section D, see
http://www.su...
LockCylsDoor.JPG
166 hits | 95.99 KB | Posted: 5/29/09

Door Lock Cylinders

The plastic lever in the middle column is known to break.
F1LY-6321970-A ~$1...
Rod Clips.JPG
733 hits | 50.11 KB | Posted: 7/10/03

This type of rod keep is used in doors & tailgates.
Door Window.jpg
1040 hits | 64.24 KB | Posted: 10/14/05

Door Window Manual Regulator & Inside Handle
DoorLatchCracks.JPG
287 hits | 49.25 KB | Posted: 11/14/08

Because of a defect in the inside handle assembly & another in the latch built for cable operation (...
1992 Bronco body.JPG
542 hits | 64.42 KB | Posted: 2/9/07

Body Dimensions

Check the door opening dimensions FIRST to make sure the body isn't bent.
00BitsBAD.JPG
795 hits | 35.45 KB | Posted: 2/9/07

Alignment Tools BAD

This should show a T-50 & a 13mm socket. I'll get a better one later.
StrkeBolts.JPG
341 hits | 58.1 KB | Posted: 11/14/08

Strike Bolt Differences

The '89-96 Door bolt shown has a replacement bushing. The bolt is design...
02StrikeAlign.JPG
692 hits | 52.35 KB | Posted: 2/9/07

The first step is to align the strike bolt so the door is perfectly aligned with the body line when ...
01StrikeAlign.JPG
626 hits | 53.61 KB | Posted: 2/9/07

The first step is to align the strike bolt so the door is perfectly aligned with the body line when ...
03StrikeAliged.JPG
631 hits | 52.43 KB | Posted: 2/9/07

The first step is to align the strike bolt so the door is perfectly aligned with the body line when ...
04StrikeAliged.JPG
624 hits | 60.04 KB | Posted: 2/9/07

The first step is to align the strike bolt so the door is perfectly aligned with the body line when ...
door-hinge.jpg
513 hits | 64.01 KB | Posted: 2/9/07

It's possible to access the hinge bolts by merely swinging the back edge of the fender away from the...
05HingeBolts.JPG
494 hits | 77.63 KB | Posted: 2/9/07

It's possible to access the hinge bolts by merely swinging the back edge of the fender away from the...
DoorAlignment.JPG
1400 hits | 67.45 KB | Posted: 2/9/07

Door Alignment basics & torque specs

For a detailed explanation, read this post:
http://fullsize...
HingesRHFU.JPG
367 hits | 67.56 KB | Posted: 11/14/08

RHF Upper Hinge Differences

The lower hinges are identical (reversible), and did not change.
...
DoorHingeRepair.JPG
318 hits | 72.65 KB | Posted: 11/14/08

Door Hinge Repair Kits by Dorman/Motormite/HELP!

I prefer to replace the entire hinge with an OE ...
06FrameAligned.JPG
622 hits | 45.74 KB | Posted: 2/9/07

After a LOT of trial-&-error, the door can be aligned for a decent fit to the opening. Concentrate ...
DoorSeals.JPG
576 hits | 56.36 KB | Posted: 2/9/07

Door Seal Details

For pics of a door being installed & aligned, see this album:
http://www.super...
07HingeBolts.JPG
324 hits | 45.24 KB | Posted: 9/21/08

Once the lower front of the door is aligned to the body seal, the rest of the door can be checked fo...
08Twist.JPG
255 hits | 50.11 KB | Posted: 9/21/08

Check the lower rear next. Use a towel to hold the door out while pushing the top in to twist the r...
09Twist.JPG
283 hits | 81.34 KB | Posted: 9/21/08

Once the lower door is aligned front & back, check the upper frame's contact with the door seal. If...
DoorSw93.JPG
46 hits | 47.05 KB | Posted: 11/15/09

Rare Door Switch

This truck does not have factory anti-theft or RKE.
Door Sw 1.jpg
1202 hits | 65.14 KB | Posted: 11/30/04

After any hinge adjustment or replacement, the courtesy light switches must be reset, but it's usual...
Door Sw 2.jpg
716 hits | 51.8 KB | Posted: 11/30/04

To reset the switch if it has been removed from the cowl, mount the nut (gray) solidly.
Door Sw 3.jpg
682 hits | 59.33 KB | Posted: 11/30/04

Spray penetrating oil between the nut & the brass sleeve.
Door Sw 4.jpg
659 hits | 60.16 KB | Posted: 11/30/04

If the switch is still installed, pulling the black pin PERFECTLY STRAIGHT out with firm smooth forc...
Door Sw 5.jpg
801 hits | 54.75 KB | Posted: 11/30/04

The brass sleeve (yellow) is fully exposed, and simply closing the door on it will adjust it correct...
Door Windows.jpg
1627 hits | 83.32 KB | Posted: 10/14/05

Door Window Regulators & Vent

Note that the regulator (21) is attached by 4 rivets (22) which mus...
PowerWindow95EVTM.jpg
3158 hits | 33.03 KB | Posted: 12/4/03

95 EVTM Power Windows

For more info on tailgate operation, see:
http://www.supermotors.net/vehic...
WindowCircuit.JPG
490 hits | 28.98 KB | Posted: 3/15/09

The door window circuit is a common (Ford) polarity-reversing circuit with 1 switch for the left mot...
WindowMotorVTest.JPG
1012 hits | 24.74 KB | Posted: 10/22/06

Test chart for inop RH window motor that works when powered directly. Test voltage with all switche...
WindowMotorRTest.JPG
1149 hits | 63.2 KB | Posted: 10/22/06

Normal readings for passenger window test with all switches, connectors, & motors connected normally...
PWc503.jpg
149 hits | 50.26 KB | Posted: 9/16/09

Power Window/Lock driver's connector '92-96
LkMtrs.JPG
318 hits | 55.84 KB | Posted: 11/14/08

Lock Motor Differences

The early lock motors are prone to water intrusion; both in the motor itse...
Door Locks.jpg
1264 hits | 47.85 KB | Posted: 10/14/05

Door Locks for '92-96 2-door trucks
Door Locks.jpg
1993 hits | 55.36 KB | Posted: 11/23/03

Door lock circuit from the '93/94 EVTM. All '80-96 2-door trucks are similar.
LockCircuit.JPG
401 hits | 30.09 KB | Posted: 3/15/09

The door lock circuit is a common (Ford) polarity-reversing circuit with 2 switches. The switches s...

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