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Window Regulator
Front Door
Removal
1. If front door window glass (21410) is in the down position and is inoperable, the following steps must be taken; if front door window glass is operational, go to Step 2.
a. Remove front door trim panel (23942) and front door trim shield (237A04).
b. Disconnect battery ground cable (14301).
c. Disconnect window regulator electric drive harness connector.
d. Remove window regulator electric drive retaining screws through holes.
CAUTION: Be careful not to strike or scratch front door window glass because it can break.
e. Remove window regulator electric drive (23394) from front door power window regulator.
f. Raise front door window glass to full up position by hand and secure with tape.
g. Go to Step 5.
2. Remove front door trim panel and front door trim shield.
3. Remove front door window glass as described.
4. Disconnect window regulator electric drive harness connector.
5. Remove two 1/4-inch rivets retaining lower bracket of front door power window regulator to inner panel. Use drift punch to knock out center pins for each rivet. Using a 1/4-inch diameter drill, drill out remainder of rivet.
Note: Use care not to enlarge sheet metal holes in the door inner panel.
6. Remove three window regulator electric drive retaining screws from inside door to remove window regulator electric drive from front door power window regulator.
7. Remove two window regulator retaining nuts.
8. Remove front door power window regulator from front door (20124).
Installation
1. Lubricate regulator mechanism with TeflonŽ Lubricant D2AZ-19590-A or equivalent meeting Ford specification ESB-M1C111-A.
2. Install front door power window regulator minus motor (23208 ) into access hole in inner panel.
3. Position front door power window regulator using upper studs and tabs on window regulator electric drive mounting bracket.
4. Install rivets retaining front door power window regulator to door inner panel (1/4-20 x 1/2 inch screw and 1/4-20 nut and washer assemblies or equivalent metric fasteners may be used).
5. Install two upper front door power window regulator retaining nuts.
6. Install window regulator electric drive with three screws. Do not overtighten screws.
7. Install front door window glass.
8. Adjust front door window glass as described.
9. Install front door trim shield and front door trim panel.
Rear Door
Removal
1. If rear door window glass (25712) is in the down position and is inoperable, the following steps must be taken; if rear door window glass is operational, go to Step 2.
CAUTION: When servicing rear door electric window regulator (27008 ) assembly, regulator cable tension must not be altered. Cable tension is preset at production. Improper adjustment can result in premature rear door electric window failure or erratic operation.
a. Remove rear door trim panel (27406) and watershield.
b. Mark inner door panel and drill three 1/2 inch holes as shown
CAUTION: Be careful not to drill through the mechanism behind inner door panel.
CAUTION: Be careful not to strike or scratch rear door window glass (25713) because it can break.
c. Remove rear door electric window regulator retaining screws through holes.
d. Remove rear door electric window regulator from mounting bracket through access hole.
e. Remove window regulator electric drive from housing and cover.
f. Raise rear door window glass to full up position by hand and secure with a clamp.
g. Go to Step 4.
2. Remove rear door trim panel and watershield.
3. Remove rear door window glass as described.
4. Disconnect window regulator electric drive harness connector.
5. Remove three 1/4-inch rivets retaining rear door electric window regulator bracket to inner panel and two 1/4-inch rivets retaining lower bracket of rear door electric window regulator to inner panel. Use drift punch to knock out center pins for each rivet. Using a 1/4-inch diameter drill, drill out remainder of rivet. Use care not to enlarge sheet metal holes in the door inner panel.
6. Remove two upper rear door electric window regulator retaining nuts.
7. Remove rear door electric window regulator.
Rear Door
Installation
1. Lubricate rear door electric window regulator with TeflonŽ Lubricant D2AZ-19590-A or equivalent meeting Ford specification ESB-M1C111-A.
2. Install rear door electric window regulator into access hole in inner panel.
3. Position rear door electric window regulator using upper rear door electric window regulator studs and tabs on window regulator electric drive mounting bracket.
4. Install rivets retaining rear door electric window regulator to door inner panel (1/4-20 x 1/2 inch bolt and 1/4-20 nut and washer assemblies or equivalent metric fasteners may be used as alternates).
5. Install two upper rear door electric window regulator retaining nuts. Tighten to 9-14 Nm (80-124 lb-in).
6. Install rear door electric window regulator as described.
7. Adjust rear door window glass as described.
8. Install watershield and rear door trim panel.
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