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grille94.jpg | Hits: 13266 | Posted on: 4/14/07 | View Low-Res

'92-96 Grille
IF THE IMAGE IS TOO SMALL, click it.

1 U-Nut (5 Req'd) N806851-S100 (#8 sheet metal)
2 Radiator Air Deflector 8326 (conceals headlight vertical adjusting screw)
3 Screw and Washer (6 Req'd) 6.0-8.0 N-m (53-71 In-Lb) N805230-S55 (6mm)
4 Radiator Grille 8200 (F6TZ-8200-AAA Grille argent (FO1200323); F4TZ-8200-A Grille chrome (FO1200173); F4TZ-8200-APTM Grille black (FO1200172); all chrome FO1200442
5 Radiator Grille Opening Panel Reinforcement 8A284 (F6TZ8A284AC, interchange FO1220113)
6 U-Nut (7 Req'd) N623332-S100 (6mm)
7 Front Bumper Stone Shield 17778 (F2TZ-17626-A)
8 Front Bumper (RH) Stone Deflector Filler 17E902 (F2TZ-17A861-A Right) & Pushpins (389358-S)
8 Front Bumper (LH) Stone Deflector Filler 17E940 (F2TZ-17A861-B Left) & Pushpins (389358-S)
9 Screw (5 Req'd) 1.0-2.0 N-m (9-18 In-Lb) N801603-S55 (#8 sheet metal)
10 Blue Oval (E7TZ9842528A)
11 Radiator Core Support (gas engines) F4TZ16138B (FO1225122)
12 Hood Latch Support Brace 16864
13 U-Nut (2 Req'd Each Side) N805889-S100 (6mm)
14 Screw and Washer (4 Req'd Each Side) 9-14 N-m (80-124 In-Lb) N805230-S55 (6mm)
15 Radiator Grille Opening Panel Bracket 8C142 F2TZ8B455A
16 Headlamp Door 13043
17 Park Bulb #916 (2 Req'd) 13N019
18 Turn/Park Bulb #3157K (2 Req'd) 13465
19 Headlamp Assembly 13005 Bulb #9007 (2 Req'd)
20 Side Marker Bulb #194NA (2 Req'd) 13465
21 Headlamp Bulb Retainer (2 Req'd) 13N019
22 Headlamp Retainer Clip (3 Req'd Each Side) 13N020
23 Screw (2 Req'd Each Side) 1.4-2.3 N-m (13-20 In-Lb) N80 1603-S55 (#8 sheet metal)
24 J-Nut (2 Req'd Each Side) N806851-S100 (#8 sheet metal)
25 Nut and Washer (2 Req'd Each Side) 4-7 N-m (36-61 In-Lb) N62 1906-S55M (6mm thread, 11mm hex)
26 Wiring Assembly 12A581
27 Headlamp Adjusting Nut (part of 13005, 3 Req'd Each Side)
28 Headlamp Horizontal Adjusting Screw (part of 13005) sets side-to-side aim

'94-96 #12 has a deeper offset at the bottom & a wider plate at the top; there are also a pair of vertical rubber flaps along the sides of the radiator opening.

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To replace a headlight (#19) or bulb (not shown), open the hood & pull out the rubber filler (#2) between the core support (#11) & grille reinforcement (#5). Use snap ring pliers or a long pick to release the 3 metal clips (#22) on the splined plastic adjuster nuts (#27). They're VERY difficult, but ultimately, they just have to slide straight up. A prybar or flat screwdriver may help. Then pull the headlight (#19) out of the grille, and unplug the bulb (or remove it if you want to reuse your bulbs). Tuck the connector (or bulb) back inside the grille and inspect the new headlight. One of the adjuster nuts has NO adjuster bolt (top outboard). Place the h/l fully into place (aligning the splined nuts with the holes), but DON'T install the bulb/connector or clips. Note the fore/aft position of the corner of the h/l closest to the NON-adjustable nut. Remove the h/l and adjust that nut by hand so that corner of the h/l is flush with the grille when fully installed. It will take a few tries. Once you're satisfied, install the bulb/connector, put the h/l into place, and install the clips. Then aim the h/l using a 4mm socket per this diagram:
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