Picture 051.jpg
666 hits | 47.14 KB | Posted: 3/18/05

Cut the corners off of my 2" x 6" x 1/4 tube. My chop saw was barely big enough.
Picture 052.jpg
639 hits | 83.07 KB | Posted: 3/18/05

picked up a foot of 3x6" tube for the reverse 55 W spot lights
Picture 053.jpg
656 hits | 53.74 KB | Posted: 3/18/05

Also picked up 2 feet of 1x3" tube for my clevis's. Cut them down to 5" so they will go all the way...
Picture 054.jpg
642 hits | 51.58 KB | Posted: 3/18/05

closer pic... still need to get a way to cut the inner peices out of the bumper!
Picture 055.jpg
603 hits | 50.93 KB | Posted: 3/23/05

Picture 056.jpg
633 hits | 55.7 KB | Posted: 3/23/05

1/2 way done!
Picture 057.jpg
692 hits | 42.08 KB | Posted: 3/23/05

bumper.JPG
582 hits | 29.04 KB | Posted: 3/25/05

hitch design
Picture 058.jpg
498 hits | 56.38 KB | Posted: 3/30/05

stuff removed during bumper removal
Picture 059.jpg
466 hits | 79.63 KB | Posted: 3/30/05

you can see my old hitch too
Picture 060.jpg
505 hits | 64.64 KB | Posted: 3/30/05

shot of frame on LH side
Picture 061.jpg
485 hits | 63.35 KB | Posted: 3/30/05

shot of frame RH side
Picture 064.jpg
641 hits | 61.43 KB | Posted: 3/30/05

Front bumper with corners already cut and one hole for hook
Picture 065.jpg
627 hits | 55.83 KB | Posted: 3/30/05

M1009 blazer tie downs... will be stong enough to use in tandom as recovery points
Picture 066.jpg
576 hits | 56.52 KB | Posted: 3/30/05

I put this one on about 2 years ago
Picture 067.jpg
562 hits | 54.67 KB | Posted: 3/30/05

both installed (kinda... still have several bolt holes to drill on the drivers side... and the frame...
Picture 068.jpg
679 hits | 68.95 KB | Posted: 3/30/05

other angle.
Picture 069.jpg
1933 hits | 50.08 KB | Posted: 3/31/05

drilled all holes in the frame for the 1/2" bolts
Picture 070.jpg
823 hits | 50.3 KB | Posted: 3/31/05

peice of plate steel ive had for a while... dang to small!
Picture 071.jpg
756 hits | 48.64 KB | Posted: 3/31/05

how about this peice... my rear bumper mount turned 90*
Picture 073.jpg
704 hits | 56.71 KB | Posted: 3/31/05

drilled one hole, then put the bolt in and tightened it up, aligned the peice with the frame, then t...
Picture 074.jpg
647 hits | 44.53 KB | Posted: 3/31/05

almost all done, just have to trim a little off the bottom.
Picture 072.jpg
733 hits | 48.49 KB | Posted: 3/31/05

one bolt in
Picture 075.jpg
2970 hits | 57.71 KB | Posted: 4/7/05

Front bumper with hooks installed
Picture 076.jpg
898 hits | 57.61 KB | Posted: 4/7/05

Placement of Hi Lift reciever in Rear bumper
Picture 077.jpg
704 hits | 51.93 KB | Posted: 4/7/05

how they work
Picture 078.jpg
687 hits | 47.97 KB | Posted: 4/7/05

fits pretty good
Picture 079.jpg
709 hits | 59.18 KB | Posted: 4/7/05

reaming out the holes for the tow hooks... way bigger then 3/4"
Picture 080.jpg
631 hits | 60.51 KB | Posted: 4/7/05

done... had to use the dremel to ream it out even further
Picture 081.jpg
630 hits | 75.21 KB | Posted: 4/7/05

placed in bumper to check it out
Picture 087.jpg
572 hits | 36.95 KB | Posted: 4/12/05

Drivers side front bumper bracket almost done. Got one more corner to cut, then a lot of grinding t...
Picture 088.jpg
558 hits | 31.73 KB | Posted: 4/12/05

another angle
Picture 096.jpg
592 hits | 90.73 KB | Posted: 4/18/05

welded
Picture 097.jpg
608 hits | 77.84 KB | Posted: 4/18/05

Picture 098.jpg
566 hits | 70.63 KB | Posted: 4/18/05

Picture 099.jpg
561 hits | 83.72 KB | Posted: 4/18/05

Picture 108.jpg
559 hits | 56.96 KB | Posted: 4/27/05

all ground smooth.
Picture 109.jpg
594 hits | 49.82 KB | Posted: 4/27/05

Picture 110.jpg
626 hits | 58.21 KB | Posted: 4/27/05

how it will look once mounted
Picture 111.jpg
556 hits | 51.11 KB | Posted: 4/27/05

about 2" off the body
Picture 112.jpg
558 hits | 45.7 KB | Posted: 4/27/05

about 2" off the body
Picture 113.jpg
601 hits | 47.07 KB | Posted: 4/27/05

veiw where receiver tube will go to where x tube is located.
Picture 114.jpg
567 hits | 62.27 KB | Posted: 4/27/05

cut up the steel real quick and layed it out on the sawhorses
Picture 115.jpg
534 hits | 68.29 KB | Posted: 4/28/05

shots of about how its going to fit together, the 2.5x2.5 is going to be at the end of the bracket w...
Picture 116.jpg
570 hits | 60.12 KB | Posted: 4/28/05

close up of the bracket, those notches are for the shackle rivets
Picture 117.jpg
556 hits | 59.47 KB | Posted: 4/28/05

other side
Picture 121.jpg
643 hits | 46.77 KB | Posted: 5/19/05

Sanded all the rust off and primered finally
Picture 122.jpg
623 hits | 41.87 KB | Posted: 5/19/05

closer look at the hitch design
Picture 123.jpg
556 hits | 40.6 KB | Posted: 5/19/05

closer look at end caps and mounts
Picture 124.jpg
630 hits | 61.06 KB | Posted: 5/19/05

and the bottom painted!
Picture 126.jpg
1668 hits | 55.95 KB | Posted: 5/22/05

finished!!!
Picture 127.jpg
667 hits | 49.39 KB | Posted: 5/22/05

angle
Picture 139.jpg
549 hits | 46.37 KB | Posted: 6/4/05

little missing paint
Picture 140.jpg
640 hits | 54.23 KB | Posted: 6/4/05

The only real damage
Picture 141.jpg
612 hits | 46.26 KB | Posted: 6/4/05

last spot hit.

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