FuelFlow.JPG
27898 hits | 39.46 KB | Posted: 10/14/12
'84-96 fullsize Ford truck EFI Fuel Flow
IF THE IMAGE IS TOO SMALL, click it.

[url=https://www.supe...

FuelTankB.jpg
666 hits | 80.09 KB | Posted: 3/16/24
'92-96 Bronco Fuel Pump & Level Wiring
IF THE IMAGE IS TOO SMALL, click it.

Tank connectors & pinou...

FuelTanksFgas.jpg
9300 hits | 49.54 KB | Posted: 1/13/18
'92-96 (&'97 >8500GVWR) Gasoline F-series Dual Tank Switch
IF THE IMAGE IS TOO SMALL, click it.
'92-...

FDM.jpg
59449 hits | 54.36 KB | Posted: 1/20/06
FDM & Fuel Pressure
IF THE IMAGE IS TOO SMALL, click it.
Maximum fuel pressure is obtainable at WOT ...

FDMvalve.JPG
16277 hits | 69.08 KB | Posted: 7/27/11
This is the valve head from the Fuel Delivery Module (FDM) used in '90-04 F-series & Broncos (and so...

FDMs.jpg
3386 hits | 60.69 KB | Posted: 4/4/21
Fuel Delivery Module
IF THE IMAGE IS TOO SMALL, click it.

The FDM is mounted to the tank plate (wit...

BrazilianBosch67000.jpg
145 hits | 82.42 KB | Posted: 8/3/24
Brazilian Bosch Fuel Delivery Module
IF THE IMAGE IS TOO SMALL, click it.

Short of spending ~$35...

20181010_164026.jpg
1412 hits | 96.15 KB | Posted: 7/14/20
Factory fuel pump motor from a '95 5.8L Bronco

5.8L Dist.jpg
15926 hits | 49.83 KB | Posted: 10/2/04
V8 Fuel Pressure Port, Distributor, IAC, & Vacuum Tree (top R)

[url=http://www.supermotors.net/regi...

FuelPressureGauge.JPG
28147 hits | 73.98 KB | Posted: 9/18/10
Fuel Pressure Gauge
A Sears/Craftsman gauge costs $35-55, but many parts stores will loan/rent tools...

FuelLineTrays.JPG
3745 hits | 80.58 KB | Posted: 7/22/12
The '93 frame-to-engine fuel line guide (under the driver's feet) uses riveted spring steel clips. ...

FuelLineBlockoff5.jpg
425 hits | 63.81 KB | Posted: 2/18/24
Tank Delete
IF THE IMAGE IS TOO SMALL, click it.

To temporarily (or indefinitely) run any '90-96...

CANP.jpg
2463 hits | 53.34 KB | Posted: 5/6/20
Canister Purge Valve (CANP/CPRV)
IF THE IMAGE IS TOO SMALL, click it.
The port farther from the conn...

Carbon Canister.JPG
24428 hits | 60.54 KB | Posted: 6/10/07
Carbon Canister (aka Charcoal Canister, Vapor Canister)
[url=http://www.amazon.com/dp/B000C5DI20/]Mo...

Vapor49L92.jpg
1296 hits | 70.2 KB | Posted: 5/22/22
'87-95 4.9L MAP Vapor System with CANP
IF THE IMAGE IS TOO SMALL, click it.

The Evaporative Emissio...

Vapor50L92.jpg
1200 hits | 67.39 KB | Posted: 5/22/22
'87-95 5.0L MAP Vapor System with CANP
IF THE IMAGE IS TOO SMALL, click it.

The Evaporative Emissio...

Vapor58L92.jpg
1462 hits | 67.16 KB | Posted: 5/22/22
'87-95 5.8L MAP Vapor System with CANP
IF THE IMAGE IS TOO SMALL, click it.

The Evaporative Emissio...

Fuel Lines 95 Bronco.jpg
28864 hits | 83.55 KB | Posted: 9/14/05
Fuel Lines 95 Bronco (all EFI similar)
IF THE IMAGE IS TOO SMALL, click it.
Supply (pressure) lines ...

FuelLines93F.jpg
3285 hits | 78.31 KB | Posted: 5/10/15
93 F-series Fuel Lines

Evaps_L.jpg
860 hits | 64.88 KB | Posted: 3/13/21
'93-95 Lightning Evaporative Emissions

Vapor94VMV.jpg
300 hits | 41.92 KB | Posted: 2/18/24
Vapor Management Valve (VMV) replaces CANP on some '94-95 & all '96 trucks under 8500GVWR
IF THE IMA...

VMVsys.jpg
407 hits | 85.02 KB | Posted: 2/18/24
V8 [url=https://www.amazon.com/dp/B000C5BLCY]Vapor Management Valve (VMV, Ford F5TZ9C915A, Motorcraf...

FuelPumpConnectors.JPG
11296 hits | 66.51 KB | Posted: 11/6/09
The larger surface-mounted C441 (WPT454) was used until '93; in '94, it switched to the smaller roun...

PumpConnectors87-97.jpg
1632 hits | 66.84 KB | Posted: 3/13/21
Fuel Pump Connector comparison

[url=https://www.supermotors.net/registry/media/1126824][img]https:/...

FPconnectors.JPG
18462 hits | 103.38 KB | Posted: 7/19/09
Early EFI Fuel Pump Connectors C441 (WPT-454) used through '93. '94-96 use the same wire colors, bu...

FuelCap.jpg
1022 hits | 57.55 KB | Posted: 5/22/22
'87-96 Fuel Cap w/tether Ford F4TZ-9030-C ([url=http...

FillerNeck93.JPG
8967 hits | 75.44 KB | Posted: 11/14/09
'87-96 Filler Neck

See also:
[url=https://www.supermotors.net/registry/media/1150549][img]https://w...

FillerNeck 83.JPG
9171 hits | 72.65 KB | Posted: 5/7/07
The early-style fuel filler neck (EOTZ-9034-A) has a thin flexible plastic tube slid into a steel gu...

FillerNecks.JPG
14383 hits | 93.18 KB | Posted: 1/25/06
Fuel Filler Necks

Early trucks use a small corrugated plastic vent tube tucked into the top of the ...

FuelFiller95Bronco.JPG
4700 hits | 33.49 KB | Posted: 5/17/07
SOLD Fuel Filler Neck from '95 Bronco

Fits all '80-96 fleetside aft-axle tank. Includes original m...

FillersRr-F-Br.jpg
313 hits | 99.53 KB | Posted: 2/18/24
Filler Neck Comparison
IF THE IMAGE IS TOO SMALL, click it.

The steel is the same for gas trucks be...

FillerSwollen.jpg
300 hits | 45.85 KB | Posted: 2/18/24
When a truck (or even just a tank) is abandoned with gas in it, the souring fuel (especially with et...

FillerRepair97F350.jpg
2093 hits | 42.36 KB | Posted: 6/20/19
This truck's tanks were slow to fill, so I replaced the soft inner fill hoses with common 1" PE...

Fuel Tank Bronco.jpg
25371 hits | 60.15 KB | Posted: 1/20/06
Fuel Tank mounting & rollover valves
IF THE IMAGE IS TOO SMALL, click it.
Despite the details shown...

FuelVaporHose.jpg
1522 hits | 78.48 KB | Posted: 3/15/19
Bronco Tank Vapor Hose

It takes slightly more than a foot to connect the steel vapor line on the fr...

VaporValves.JPG
11410 hits | 76.45 KB | Posted: 11/14/09
Vapor Valves

The smaller valve (E7DZ9B593A) uses a...

Disconnect.JPG
9223 hits | 98.87 KB | Posted: 7/12/03
To remove the tank, begin by disconnecting the wiring and vent line, & removing most of the skid pla...

Filler.JPG
8295 hits | 84.1 KB | Posted: 7/12/03
Filler Neck
Loosen the hose clamp at the tank & pull the outer filler neck off the tank. There is a...

Fittings.JPG
9355 hits | 78.22 KB | Posted: 7/12/03
Fittings
With the tank lowered, the fuel lines can be disconnected using the appropriate tool. I p...

TankBltsAxleVent.jpg
306 hits | 98.08 KB | Posted: 2/18/24
'93 Bronco Tank Details
IF THE IMAGE IS TOO SMALL, click it.

FuelCheckValve.JPG
10876 hits | 64.72 KB | Posted: 4/20/11
Recall check valve (1L3Z-9J274-AA) prevents fuel transfer between tanks (until it wears out, like th...

FuelTubing.JPG
7262 hits | 67.09 KB | Posted: 6/15/12
Ford has been using hard nylon fuel tubing since the early 80s - I don't know why anyone is still us...

FuelTube.JPG
3406 hits | 50.42 KB | Posted: 6/11/12
This is factory '85-91 fuel tubing, and it's what's inside the factory '92-up braided stainless. It...

FuelLines91.JPG
8201 hits | 62.19 KB | Posted: 5/1/12
'86-91 Fuel Lines

Garter Spring Safety Clips w/tethers
9mm E7AZ9A317A (E7AZ9A317AA)
12.5mm E7AZ9A31...

FuelLineFittings.jpg
10686 hits | 39.56 KB | Posted: 1/20/06
Fuel Line Fittings
The large scissor tool works best on garter springs; the small scissor works best...

FuelLines92.JPG
8346 hits | 65.1 KB | Posted: 5/1/12
'92-96 Fuel Lines (gas) are PTFE tubing inside SS braiding swaged to SS quick-connects with double-O...

FuelPumpFitting.JPG
11872 hits | 74.28 KB | Posted: 11/6/09
Wash & dry the top of the pump plate before disconnecting the lines or loosening the lock ring. Bef...

Quick Connect Cleaning95F.jpg
132 hits | 70.06 KB | Posted: 7/30/24
Quick-Connect Cleaning
IF THE IMAGE IS TOO SMALL, click it.

Before putting a tool into a fuel li...

FuelFittings.JPG
30779 hits | 34.94 KB | Posted: 3/20/07
Quick-Disconnect Fittings
IF THE IMAGE IS TOO SMALL, click it.

The fittings at the '92-up fuel filt...

FuelFilterWRONG.JPG
10262 hits | 35.73 KB | Posted: 8/27/10
This filter is for plastic hairpin fittings on older trucks - the correct filter for this truck has ...

FuelBailRpr.jpg
5247 hits | 104.56 KB | Posted: 9/10/14
Fuel Bail Repair

This stainless fuel quick-connect was used on Ford trucks from '92 to at least '97...

Hose.JPG
8706 hits | 99.17 KB | Posted: 7/12/03
Clean
Before opening the tank, buy a NEW O-ring and wash any dirt away from the pump plate.

J 1.JPG
8093 hits | 94.38 KB | Posted: 7/12/03
Lock Ring
Cleaning also makes it much easier to turn the ring.

FuelTankRing.jpg
1668 hits | 56.46 KB | Posted: 1/1/18
Use a non-sparking tool to turn the ring, like a brass drift & dead-blow hammer.

[url=https://www.s...

J 2.JPG
7798 hits | 75.24 KB | Posted: 7/12/03
Unlock Ring
A non-sparking drift is preferred, but with some water still on the tank, the chance of ...

J 3.JPG
9913 hits | 98.4 KB | Posted: 7/12/03
FDM Removal
Once the lock ring is removed, break the O-ring seal & lift the FDM from the tank. The...

Residue.jpg
67 hits | 46.11 KB | Posted: 7/30/24
Spoiled Gas Residue
IF THE IMAGE IS TOO SMALL, click it.

After ~5 years, gasoline sours and eventua...

Tank90R.JPG
4093 hits | 66.29 KB | Posted: 8/27/07
SOLD F150 Rear Tank ('90-91)

Actual size: 35x27x8" @ 31.5 lbs

I cleaned most of the goo off th...

GasTank94B.JPG
5327 hits | 70.17 KB | Posted: 5/16/09
SOLD Bronco Gas Tank

Large sender hole for '90-96 w/FDM, and some older. Suitable for upgrade fr...

Module 1.JPG
8262 hits | 110.09 KB | Posted: 7/12/03
Reservoir Removal
Remove the level sender upper mounting screw, press & hold the lock clip down, the...

Module 2.JPG
9476 hits | 80.96 KB | Posted: 7/12/03
'87-96 Bronco Level Sender engineering number
FOTF-9A299-AA
11/7/95-3
Fuel Tank Sending Unit
Servi...

FuelLevelSenders.JPG
6498 hits | 74.5 KB | Posted: 6/25/09
The level sender merely screws to the side of the FDM & its wire plugs onto the tank plate. Before ...

Module 3.JPG
8998 hits | 109.94 KB | Posted: 7/12/03
FDM Wiring

To temporarily or permanently convert a '90-up 2-tank truck to a single tank, read thi...

Module 4.JPG
7809 hits | 111.8 KB | Posted: 7/12/03
Pump Connection
When replacing the FDM, the pump inside it, or just the reservoir head, the original...

Skid Plate.JPG
8958 hits | 116.35 KB | Posted: 7/12/03
Skid Plate & Pads

If the pads are beyond re-use, I recommend camper shell mounting tape because it'...

TankSkidplate.jpg
249 hits | 105.38 KB | Posted: 2/18/24
Tank Skidplate Dents
IF THE IMAGE IS TOO SMALL, click it.

The skidplate isn't very strong, so de...

FuelInjectorsCutaway.jpg
11571 hits | 33.07 KB | Posted: 11/19/05
Fuel Injector Types
IF THE IMAGE IS TOO SMALL, click it.

TSB 98-9-9 Fuel Injector Testing Informati...

Fuel Injector Specs.jpg
8924 hits | 40.7 KB | Posted: 10/26/05
Fuel Injector PNs & Specs
IF THE IMAGE IS TOO SMALL, click it.

See also:
[url=https://www.supermoto...

InjectorGrounding.jpg
364 hits | 87.93 KB | Posted: 2/18/24
Stuck Injectors can be freed by simply grounding the EEC wire (NOT the red wire) while the key is in...

InjectorSwap.jpg
0 hits | 70.96 KB | Posted: 4/14/25
V8 Injector Swap
IF THE IMAGE IS TOO SMALL, click it.

Even with my size 9 hands, it's surprising...

FPR.jpg
24664 hits | 41.58 KB | Posted: 1/22/06
The fuel pressure regulator (Motorcraft '93-95 Lightning CM4764; '88-95 5.8L [url=http://www.amazon...

TagFuelPumpWarng.jpg
487 hits | 59.29 KB | Posted: 9/1/22
Fuel Pump Warning Tag
IF THE IMAGE IS TOO SMALL, click it.

This was hung in new trucks to inform ow...

Inertia Switch 1.jpg
9924 hits | 39.51 KB | Posted: 2/17/05
Inertia Switch old style

[url=https://www.supermotors.net/registry/media/862997][img]https://www.su...

InertiaSwitches.jpg
12479 hits | 59.21 KB | Posted: 11/10/05
Inertia Switches

The old switch ('84~89) was installed on the firewall either just forward of the b...

InertiaSwitchesOpen.JPG
14342 hits | 47.71 KB | Posted: 11/12/05
Inertia Switches cracked open
IF THE IMAGE IS TOO SMALL, click it.

Typical locations for Bronco & F...

Inertia Switch 2.jpg
9927 hits | 22.35 KB | Posted: 2/17/05
Inertia Switch new style

[url=http://www.supermotors.net/registry/media/262703][img]http://www.supe...

Inertia92-97.JPG
12392 hits | 58.53 KB | Posted: 11/14/09
'92-96 Inertia Switch

Push in notch to reset. Remove the kick panel & pry the red button up throug...

IFS indicator.jpg
2575 hits | 51.92 KB | Posted: 9/11/16
92-93 Inertia Fuel Shutoff Switch Reset Indicator

[url=http://www.supermotors.net/vehicles/registry...

FuelCapacity92-5.jpg
10148 hits | 89.96 KB | Posted: 6/25/09
Fuel Tank Capacity '92 & '95
IF THE IMAGE IS TOO SMALL, click it.

For wheelbase, see this:
[url...

Additives.jpg
327 hits | 126.22 KB | Posted: 3/6/24
Fuel Additives

These are what I use when I think my gas trucks need some fuel system maintenance....

TankF96F50.jpg
0 hits | 83.07 KB | Posted: 12/25/24
96 F150 5.0L Front Tank

Even though the truck ran on this tank when it was bought, it didn't run ...