WashIt.jpg
1006 hits | 61.14 KB | Posted: 3/20/21
Most jobs are quicker, easier, & cheaper if the vehicle is CLEAN before starting. Water is safe to u...

B1 .JPG
9200 hits | 87.28 KB | Posted: 7/13/03
This rotor ('80-93 MotorCraft BRR8) has been mildly ...

B11.JPG
7762 hits | 105.58 KB | Posted: 7/13/03
This rotor ('80-93 MotorCraft BRR8) has been scored ...

BrakeM2M.JPG
2176 hits | 112.23 KB | Posted: 10/23/14
These pads are about 11 years old; the rotor was factory; the spacer is so I can run Dodge 16" ...

Rotards.jpg
812 hits | 63.06 KB | Posted: 7/22/21
Any of these could have been driving next to you.
IF THE IMAGE IS TOO SMALL, click it.



...or it c...

RotorVented.jpg
1633 hits | 53.18 KB | Posted: 4/12/16
Vented Rotor - you're doing it wrong.

This is what happens when you let the brakes grind for a whil...

Brake Rotor Wear.JPG
8592 hits | 88.12 KB | Posted: 1/13/06
This rotor was allowed to wear completely through the inner surface, exposing the vent fins. The dr...

RotorVent08F450.jpg
807 hits | 62.88 KB | Posted: 1/27/19
This guy was refilling the master cylinder reservoir every morning, and didn't have brakes again eve...

3pcRotors.jpg
1483 hits | 47.45 KB | Posted: 9/5/16
These were found on a truck that was driven to a local repair shop for "poor brake performance&...

B2.JPG
8570 hits | 88.27 KB | Posted: 7/13/03
Driving Caliper Clips Out, rubber style (Ford F2TZ2C150A; MC BRCK5030)

The stainless shells of the ...

B20.JPG
9806 hits | 76.99 KB | Posted: 7/13/03
Driving Caliper Clips Out, rubber style

The stainless shells of the clip have 2 catches at each e...

B21.JPG
8502 hits | 73.79 KB | Posted: 7/13/03
If the rotors (BRR56 / BRR207) are heavily scored or lipped, it will be necessary to compress the ca...

BrakeTool.JPG
2133 hits | 118.24 KB | Posted: 10/23/14
Caliper Piston Compression Tool

Before new pads can be installed over a new rotor, the caliper must...

CaliperHoses95.jpg
206 hits | 70.99 KB | Posted: 2/17/24
Caliper Hoses
IF THE IMAGE IS TOO SMALL, click it.

CaliperSlidePin.jpg
242 hits | 67.04 KB | Posted: 2/17/24
Sliding Caliper Details
IF THE IMAGE IS TOO SMALL, click it.

BrakePadsFloating.jpg
11043 hits | 45.43 KB | Posted: 1/13/06
Floating Caliper Pad Removal for '94-up
MotorCraft Pad Set BR-46 does not include hold-down springs
...

HubLock5scrX.JPG
6511 hits | 81.66 KB | Posted: 11/9/11
5-Screw Automatic Hub Lock Exploded
IF THE IMAGE IS TOO SMALL, click it.
3B459 - E5TZ1198A

There sh...

B35.JPG
9967 hits | 71.35 KB | Posted: 7/13/03
5-screw Lock Disassembled
This level of disassembly is NOT necessary for removal or replacement.
4-s...

AutoLock5brkdn.jpg
2786 hits | 132.43 KB | Posted: 3/31/15
This lock was rusty & didn't fully engage, when I was able to force it to move. So I stripped it do...

AutoLock5Parts.jpg
10578 hits | 29.46 KB | Posted: 1/31/07
These are the parts of an '80-94 5-screw Automatic Hub Lock, in the order of removal. No further dis...

AutoLock5Screw.jpg
15515 hits | 41.35 KB | Posted: 1/14/05
5-Screw Auto Hub Lock
These use a single thick splined shim between the C-clip & the spindle to hold...

ChromeWool.JPG
1994 hits | 111.22 KB | Posted: 3/31/15
This greasy, dirty dust cap soaked in kerosene for about an hour, and then was nylon-brushed to get ...

SealBridgeClip.JPG
4631 hits | 92.59 KB | Posted: 8/10/11
This tiny "seal bridge" clip holds the flat rubber seal up between the cap & hub. It's oft...

B3.JPG
11029 hits | 85.1 KB | Posted: 7/13/03
After removing the bridge clip, compress the lock body retaining ring on 5-screw auto lock, then rem...

95Float5screwNuts.JPG
4786 hits | 85.98 KB | Posted: 8/10/11
This '95 Bronco XLT has floating calipers with 5-screw auto hub locks and early-style wheel bearing ...

LockOut.JPG
1811 hits | 140.13 KB | Posted: 3/31/15
The hub locks & their dust caps (including the dials for manual locks) do not support any weight or ...

HubAutoLocks5scr.JPG
5078 hits | 47.75 KB | Posted: 1/25/06
SOLD Auto Hub Locks 5-screw

They need to be cleaned & lubed, but they're working & complete EXCEPT ...

AutoLock8593.JPG
10825 hits | 56.24 KB | Posted: 9/19/09
5-Screw Automatic Hub Locks

The 3 parts labelled 3B458 are the shim washers. The outer is splined ...

AutoHubLocksOp.jpg
11270 hits | 62.14 KB | Posted: 1/1/07
Early 5-screw auto hub lock operation.

[url=http://www.supermotors.net/registry/media/895156][img]h...

B32.jpg
10666 hits | 78.58 KB | Posted: 7/13/03
3-screw Warn Automatic Hub Locks (F6TZ-1K105-AA)

Us...

HubAutoLocks.jpg
14459 hits | 55.56 KB | Posted: 7/13/03
3-screw Warn Automatic Hub Locks (F6TZ-1K105-AA)

Th...

AutoHubLockFail.jpg
545 hits | 83.69 KB | Posted: 1/29/22
Auto Hub Locks SUCK!!! . . . . ...right?
IF THE IMAGE IS TOO SMALL, click it.

As bad as this looks,...

AutoLock3brkdn.jpg
250 hits | 62.88 KB | Posted: 3/2/24
This lock was grimy, so I stripped it down (which required filing away some staked metal), soaked al...

B37.jpg
11333 hits | 85.83 KB | Posted: 7/13/03
Wheel bearing adjusting nut (2.5-inch rounded hex) for 3-screw auto hub locks only. This nut requir...

AutoHubLockFailed.jpg
548 hits | 76.52 KB | Posted: 1/29/22
This is the only pair of auto hub locks I've ever found that were actually ruined.
IF THE IMAGE IS T...

SlidingBolts.JPG
8878 hits | 50.92 KB | Posted: 7/23/12
'95-96 Bronco Front Disk Brake with floating calipers, 4WABS, 2-piece inner wheel seal, 3-screw auto...

HubLockAuto95up.jpg
17508 hits | 71.88 KB | Posted: 1/2/06
3-screw Warn Automatic Hub Locks (F6TZ-1K105-AA)

Re...

HubParts BJ.JPG
2642 hits | 46.47 KB | Posted: 9/12/16
Ball Joint & Manual Hub Lock Parts
IF THE IMAGE IS TOO SMALL, click it.

This diagram shows a common...

HubParts Kingpin.JPG
7672 hits | 49.28 KB | Posted: 8/22/09
Kingpin Hub Parts

This diagram shows a drive flange (pale yellow) where most have a hub lock.

Ford...

HubLocksNew.JPG
9280 hits | 53.12 KB | Posted: 9/18/07
You don't have to spend $130/pr on Warn Premium hub locks to get a lifetime warranty. And the Warns...

WarnOEman.JPG
6848 hits | 89.32 KB | Posted: 11/9/11
Stock (Warn) Manual Hub Locks
IF THE IMAGE IS TOO SMALL, click it.

This diagram has errors & omiss...

OuterRingTips.jpg
837 hits | 72.88 KB | Posted: 10/12/22
Hub Lock Outer Retaining Ring
IF THE IMAGE IS TOO SMALL, click it.

To make removal easier, bend ...

HubLockManual95up.jpg
13904 hits | 73.14 KB | Posted: 1/2/06
Manual Hub Locks
IF THE IMAGE IS TOO SMALL, click it.

These use 3 washers (15,16,17) between the C...

FlangeHubLocks.jpg
16053 hits | 33.92 KB | Posted: 1/1/07
Flange-style manual hub locks used only on '87-early '88 F150s & Broncos w/manual locks. '87-88 w/a...

HubLocksFlange.JPG
10523 hits | 93.88 KB | Posted: 8/23/07
Flange-style Hub Locks, a.k.a. TopHats

Note the LACK of screws around the selector dial.
----------...

HubLockSpicerMan.jpg
10029 hits | 27.32 KB | Posted: 12/2/05
Early Hub Lock Exploded Diagrams
IF THE IMAGE IS TOO SMALL, click it.

Excerpts from the Dana/Spicer...

RotorRmv4WABS.jpg
549 hits | 49.93 KB | Posted: 8/29/22
4WABS Rotor Removal
IF THE IMAGE IS TOO SMALL, click it.

If the rotor must be replaced on a '93-96 ...

B4.JPG
16698 hits | 78.47 KB | Posted: 7/13/03
'80-96 rotor replacement requires removing the hub assembly & driving out the lug studs ([url=https:...

ToneRingRemoval.jpg
2263 hits | 124.21 KB | Posted: 10/16/14
Using this seal & bearing driver is one way to remove the '93-96 Bronco-only 4WABS tone ring. Anoth...

B49.JPG
8764 hits | 85.1 KB | Posted: 7/13/03
Rotor Installation
1. Set the rotor onto the back of the hub.
2. Drive the lug studs ([url=https://...

B5.JPG
10431 hits | 83.15 KB | Posted: 7/13/03
Front ABS Sensors Motorcraft BRAB30 on '93-96 Bronco...

SensorShield.JPG
5403 hits | 93.15 KB | Posted: 9/28/09
The bolt for this shield has an extremely hard-to-find 6mm 12-point head, so most people (including ...

Spindles83-96.JPG
9890 hits | 72.51 KB | Posted: 5/6/09
Spindle Differences '80-96

In addition to the ~'92 loss of a spindle stud (leaving 5) and the addit...

KnuckleDifferences93.JPG
6030 hits | 45.09 KB | Posted: 3/27/10
Differences in steering knuckles, spindles, & hubs. Both sets shown are from '93 trucks.
IF THE IMA...

B44.jpg
9175 hits | 92.05 KB | Posted: 7/13/03
Wheel Bearings Dry
Packing the hub with grease will prevent this, even when fording deep water.

[ur...

B55.jpg
9941 hits | 66.85 KB | Posted: 7/13/03
2-piece Inner Wheel Seal (Rolling Diaphragm Seal) used on late ~5/95~96 1/2-ton 4WDs.

The pair is M...

Seals-InWh95.jpg
195 hits | 79.46 KB | Posted: 2/18/24
Inner Wheel Seals for rolling-diaphragm hubs
IF THE IMAGE IS TOO SMALL, click it.

[url=https://w...

WhSeal96.JPG
1808 hits | 110.26 KB | Posted: 10/24/14
Timken 710430 Inner Wheel Seal for 5/95-96 4WD 1/2-ton, and possibly some later heavier trucks

InnerSealPack.JPG
3368 hits | 99.87 KB | Posted: 8/10/11
Before installing the inner wheel seal, add a ring of grease to keep the bearing full. This is corr...

BrakeHub.JPG
1888 hits | 99.41 KB | Posted: 10/23/14
5/95-96 hub, '93-96 tone ring E7TZ2B409B (F37A-2C182-AC), & 5/95-96 inner wheel seal

SealingSurface.JPG
3601 hits | 88.97 KB | Posted: 8/10/11
Take a few extra moments to remove any accumuated grime and then brush the sealing surface so the ne...

Clean.jpg
1771 hits | 108.03 KB | Posted: 10/16/14
It's worth the effort to clean off any accumulated grime, particularly from the base of the spindle ...

52Brushed.JPG
1811 hits | 132.93 KB | Posted: 10/23/14
While the rotor is off the hub, make sure both sides of the flange are thoroughly clean & flat to pr...

BrakeSnsr.JPG
2154 hits | 122.08 KB | Posted: 10/23/14
'96 Bronco front hub parts
Front tone ring E7TZ2B409B (F37A-2C182-AC)

ValvW633.jpg
590 hits | 77.89 KB | Posted: 7/11/20
This is the grease I prefer for wheel bearings & general chassis use. I get it at the local O'Reilly...

B58.jpg
10887 hits | 90.18 KB | Posted: 7/13/03
Pack bearings, then fill void between bearings with Castrol Pyroplex Blue, Mystick, or some other hi...

BearingNutAdjustment.jpg
15129 hits | 53.09 KB | Posted: 1/30/05
Wheel Bearing Nut adjustments. The L pane is the common 3-piece system, which requires either of th...

Spanners.JPG
7243 hits | 61.56 KB | Posted: 1/12/09
The L spanner is stronger & less likely to slip off a nut, but it won't work on a self-locking nut. ...

HubNutSelfLocking.jpg
8473 hits | 22.75 KB | Posted: 1/29/05
Rare self-locking hub nut used in the late '80s. Its locking tooth in the center often gets bent in...

Unconverted.jpg
2031 hits | 132.76 KB | Posted: 10/16/14
This '95 Bronco was factory-equipped with 3-screw auto hub locks, but a previous owner swapped in th...

CaliperPinstall.jpg
308 hits | 37.67 KB | Posted: 5/31/24
Caliper Pin Installation
IF THE IMAGE IS TOO SMALL, click it.

1. Install the caliper on the spindle...

B6.JPG
8208 hits | 94.17 KB | Posted: 7/13/03
Install Caliper Slide Clips (Ford F2TZ2C150A; MC BRCK5030) with locking tabs facing the steering knu...

BrakeKeysBolts.JPG
6771 hits | 32.69 KB | Posted: 1/8/05
'83 Dana44IFS Brake caliper keys, slide springs, & bolts. Used from the late 70s until ~'84 on 2 & ...

PadSurfaces.JPG
3683 hits | 84.14 KB | Posted: 8/10/11
Always clean the surfaces that touch the pad backing plates (& all other points of metal-to-metal co...

06Greases.JPG
4504 hits | 101.54 KB | Posted: 5/1/12
Brake Greases

After cleaning...

[url=https://www.supermotors.net/registry/media/881403][img]https:...

BrakeGreaseF.JPG
2498 hits | 134.84 KB | Posted: 10/24/14
After cleaning to the bare metal, brake grease goes at each white pointer, including inside each sli...

B60.JPG
7607 hits | 97.01 KB | Posted: 7/13/03
First, clean the rust & dirt off the wheel mounting surfaces.

[url=http://www.supermotors.net/veh...

WMS.JPG
4372 hits | 95.02 KB | Posted: 8/10/11
These trucks are notorious for warping rotors, so clean the wheel mounting surfaces before torquing ...

HubBuddy.jpg
537 hits | 58.14 KB | Posted: 7/17/21
These trucks are notorious for warping rotors, so clean the wheel mounting surfaces before torquing ...

WMSclean.jpg
485 hits | 60.15 KB | Posted: 3/13/21
Wheel Mounting Surfaces should be cleaned every time a wheel is removed (including both sides of the...

BrakeAdapt.JPG
2939 hits | 91.79 KB | Posted: 7/9/12
This setup worked fine for many years: an '87-96 master cylinder (with the guts of the residual pres...

PropVlv83.JPG
2884 hits | 95.93 KB | Posted: 7/10/12
Brake Splitter Block (E4TZ-2B257-F) from '83 Bronco

removed 2011 working with no leaks; SOLD 2019

...

MasterCyl94-96.JPG
5627 hits | 51.54 KB | Posted: 11/10/11
'87-96 Master Cylinder
IF THE IMAGE IS TOO SMALL, click it.
'87-93 1/2-ton, & '87-96 w/o cruise [url...

BrakeFluidWash.jpg
203 hits | 44.1 KB | Posted: 2/17/24
Brake Fluid Reservoir Washing
IF THE IMAGE IS TOO SMALL, click it.

After the brake fluid has been n...

Reservoir.JPG
3950 hits | 62.22 KB | Posted: 5/13/13
'87-96 Brake Master Cylinder Reservoir

There's no good way to clean these reservoirs in-place, and ...

Brake Booster Hose.jpg
4570 hits | 92.6 KB | Posted: 1/13/06
Booster Hose Routing

BrakeLine_hdwr.jpg
1016 hits | 73.42 KB | Posted: 8/10/17

BrakeLineFlare.jpg
1487 hits | 51.83 KB | Posted: 1/6/15
Brake Line Flaring

A newer design of tool may be easier to use:
[url=https://www.amazon.com/dp/B06...

HoseClipF0.JPG
4031 hits | 74.08 KB | Posted: 5/3/12
Brake Hose Clip Removal

RHF shown; others similar.

Go to the NEXT...

HoseClipF1.JPG
2465 hits | 64.75 KB | Posted: 5/3/12
Brake Hose Clip Removal

First, wash all the dirt away from the fittings, and out of the clip. Then...

HoseClipF2.JPG
2265 hits | 72.85 KB | Posted: 5/3/12
Brake Hose Clip Removal

The clip can't be removed until the brake line & inverted flare nut are gon...

HoseClipF3.JPG
2535 hits | 60.77 KB | Posted: 5/3/12
Brake Hose Clip Removal

The clip can't be removed until the brake line & inverted flare nut are gon...

HoseClipF4.JPG
2186 hits | 61.82 KB | Posted: 5/3/12
Brake Hose Clip Removal

The clip can't be removed until the brake line & inverted flare nut are gon...

HoseClipF5.JPG
2233 hits | 52.21 KB | Posted: 5/3/12
Brake Hose Clip Removal

Note that one of the hex points is rounded off to key the fitting to the fr...

CaliperHoses95.jpg
411 hits | 64.68 KB | Posted: 9/3/22
Caliper Hoses
IF THE IMAGE IS TOO SMALL, click it.

The left front hose for RABS F150s & Broncos ...

BrkHoseB.jpg
1201 hits | 56.75 KB | Posted: 3/23/16
'92-96 Rear Brake Hose fits '80-96 1/2-ton
IF THE IMAGE IS TOO SMALL, click it.

I found this in a J...

HoseClipR.JPG
2349 hits | 86.78 KB | Posted: 7/12/12
The rear hose upper clip is a simple U. First clean the area & apply penetrating oil to the fitting...

Crossdrilled&Slotted.jpg
5714 hits | 8.08 KB | Posted: 1/13/06
Cross-drilling is only for looks. On race cars, it reduces weight, but on trucks, it only makes the...

Brake Booster Cutaway.jpg
10480 hits | 53.14 KB | Posted: 1/13/06
Booster Operation

Under normal driving conditions, the engine's intake manifold vacuum passes to bo...

Brake Booster Installation.jpg
10144 hits | 58.7 KB | Posted: 1/13/06
Booster Installation

The booster can be changed without opening any hydraulic lines. Remove the ...

Brake Booster Adjustment.jpg
5628 hits | 35.1 KB | Posted: 1/13/06
Booster Pushrod Adjustment

BOOins.JPG
3180 hits | 56.4 KB | Posted: 3/7/13
Brake On-Off Switch (E9LY-13480-A) Motorcraft SW2237...

BOOs.jpg
1632 hits | 70.94 KB | Posted: 3/16/18
BOO Switch Installation

See also:
[url=https://www.supermotors.net/registry/media/1172136][img]http...

BrakeDrum.JPG
11903 hits | 91.62 KB | Posted: 11/10/11
1/2-ton Drum Brake Parts
IF THE IMAGE IS TOO SMALL, click it.

[url=https://www.supermotors.net/regi...

Brake_rear_drum.jpg
3052 hits | 75.65 KB | Posted: 11/13/17
'78-96 F150/Bronco Drum Brake Components & Lubrication
IF THE IMAGE IS TOO SMALL, click it.
The spri...

BRSK7225A.jpg
1531 hits | 63.54 KB | Posted: 8/7/16
Brake Spring Kit (BRSK-7225-A) for all '80-96 F150s ...

DrumRelease.jpg
469 hits | 54.45 KB | Posted: 1/29/22
How to release drum brakes (drum removed for clarity) if the drum cannot be slipped off.
IF THE IMAG...

Drum Tools.JPG
8620 hits | 123.58 KB | Posted: 7/13/03
Drum Brake Tools
I actually don't use the big tool, and I rarely use the smaller one - it's easier t...

LeverClip.jpg
523 hits | 61.75 KB | Posted: 1/29/22
Park Brake Lever Clip Removal
IF THE IMAGE IS TOO SMALL, click it.

Either style of spreading pliers...

R1.JPG
6254 hits | 87.49 KB | Posted: 7/13/03
If it looks like this immediately after slipping the drum off, then the autoadjuster is OK.
SEE THE ...

R3.JPG
6345 hits | 81.84 KB | Posted: 7/13/03
Autoadjuster seized; probably because it wasn't cleaned & lubricated properly.
SEE THE PREVIOUS PIC...

Drum Lining.JPG
5544 hits | 106.43 KB | Posted: 7/13/03
Shoe Lining separated; probably due to cheap shoes, and/or the truck being abandoned long enough for...

BrakeSpringTwist.jpg
207 hits | 58.93 KB | Posted: 2/18/24
The anti-rattle spring for the e-brake spreader bar naturally twists over time, causing it to bind &...

Brake Drum Parts.jpg
9008 hits | 67.97 KB | Posted: 1/13/06
Typical Drum Components; RIGHT side shown
IF THE IMAGE IS TOO SMALL, click it.

See also:
[url=http:...

Brake Drum Components.jpg
13813 hits | 67 KB | Posted: 1/13/06
LEFT Drum Components for F-series pre-'97; RIGHT heavy-duty drum brakes
IF THE IMAGE IS TOO SMALL, c...

Brake Drum Action.jpg
7489 hits | 55.97 KB | Posted: 1/13/06
Drum Brake Action; RIGHT side rolling FORWARD shown
IF THE IMAGE IS TOO SMALL, click it.

During rol...

LeverClip.jpg
538 hits | 53.5 KB | Posted: 10/18/20
The C-clip for the e-brake lever doesn't need to be mangled, ruined, or bent tip-to-tip during insta...

ShoeCaliper.jpg
1813 hits | 76.63 KB | Posted: 2/19/18
Drum Brake Shoe Caliper allows setting the autoadjuster before installing the drum
IF THE IMAGE IS T...

DrumSpec.jpg
441 hits | 85.71 KB | Posted: 1/29/22
Brake Drum Wear Limit Specification is stamped into drum lip
IF THE IMAGE IS TOO SMALL, click it.

2...

Brake Autoadjuster Action.jpg
6485 hits | 31.87 KB | Posted: 1/13/06
Autoadjuster Action
IF THE IMAGE IS TOO SMALL, click it.

Self-adjustment takes place in two steps w...

Brake Parking Action.jpg
6566 hits | 41.14 KB | Posted: 1/13/06
Parking Brake Action
IF THE IMAGE IS TOO SMALL, click it.
The "FRONT" label at the bottom ...

DrumPads.jpg
210 hits | 33.06 KB | Posted: 3/25/24
Drum Shoe Pads
IF THE IMAGE IS TOO SMALL, click it.

An often overlooked area that requires servicin...

DrumBack94.jpg
588 hits | 86.25 KB | Posted: 1/29/22
'83-96 8.8" Axle 11x2.25" Drum Brake Backing Plates
IF THE IMAGE IS TOO SMALL, click it.

ParkingBrakeCables.jpg
28974 hits | 54.56 KB | Posted: 1/21/06
Parking Brake Cables ('92-96)
IF THE IMAGE IS TOO SMALL, click it.

Park/e-brake switch [url=https:/...

EbrakeSw.jpg
210 hits | 62.65 KB | Posted: 2/11/24
The e-brake switch is an open design, so simple dust can interfere with it making contact. Remove & ...

E-Brake 92-96.jpg
4494 hits | 61.14 KB | Posted: 8/2/03
SOLD E-brake pedal assembly from 96 Bronco. Fits 92-96 F-series & Bronco.

Front cable (shown) [url=...

EbrakeCableFr.jpg
232 hits | 66.87 KB | Posted: 3/4/24
Front E-brake Cable Installation
IF THE IMAGE IS TOO SMALL, click it.

With a pin (or small screw - ...

Cable Connect.JPG
289 hits | 80.22 KB | Posted: 3/4/24
E-brake Cable Re-connection on '92-up trucks
IF THE IMAGE IS TOO SMALL, click it.

The pedal MUST be...

E-Brake 80-86.jpg
4368 hits | 64.78 KB | Posted: 8/2/03
SOLD This might actually have come from an '88 F150.

Brake Limiter.JPG
5923 hits | 58.98 KB | Posted: 1/13/06
Tension Limiter for early parking brake systems (pre-'92)

Equalizer.JPG
5187 hits | 124.47 KB | Posted: 7/21/03
This is the early (pre-'92) e-brake tension limiter & equalizer. The upper cable is an aftermarket ...

Cable Clip.JPG
6307 hits | 75.81 KB | Posted: 7/21/03
This is the easiest way to remove e-brake cable sheaths: slide a 1/2" box-end wrench over the e...

Cable Release.JPG
5214 hits | 55.82 KB | Posted: 7/21/03
This is the easiest way to remove e-brake cable sheaths: slide a 1/2" box-end wrench over the e...

Cablecut.JPG
5395 hits | 76.35 KB | Posted: 1/13/06
This e-brake cable was allowed to go slack inside the drum, probably due to a stuck autoadjuster and...

Shoes.JPG
4003 hits | 87.87 KB | Posted: 5/13/09
Brake Shoes Comparison: '78-96 Bronco/F150 vs. '66-77 Bronco

Before buying craptasmic brakes or oth...

ParkingBrakeSD.jpg
6400 hits | 62.67 KB | Posted: 1/21/06
SD Park Brake
The parking brake is mounted to the transmission extension housing and incorporates a ...

BrakeWarn92.jpg
4342 hits | 64.34 KB | Posted: 11/29/16
'92-96 Bronco Brake Warning
(F-series wiring slightly different)

[url=http://www.supermotors.net/re...

4WABScomponents.JPG
2271 hits | 63.61 KB | Posted: 4/20/21
4WABS Components
IF THE IMAGE IS TOO SMALL, click it. See the NEXT several captions for more...

[ur...

4WABS Valves.jpg
14324 hits | 45.8 KB | Posted: 1/13/06
4WABS Valves
The 4-wheel anti-lock brake system (ABS) prevents wheel lockup by automatically modulat...

4WABS93.JPG
712 hits | 85.6 KB | Posted: 5/29/22
4WABS Circuit & Connectors
IF THE IMAGE IS TOO SMALL, click it.

'93 Bronco shown; '94-96 Bronco ...

4WABS Circuit.jpg
10809 hits | 73.93 KB | Posted: 1/13/06
4WABS Circuit

The front inlet valves should read 5-8 Ohms each; all other valves should read 3-6 Oh...

4WABS&HCU.JPG
4983 hits | 103.8 KB | Posted: 10/19/07
SOLD '94-96 Bronco 4WABS module F47A-2C219-FA & '93-96 Bronco HCU F3TA-2C215-BE

Both came from this...

4WABS96.JPG
4078 hits | 61.77 KB | Posted: 7/19/07
SOLD 4WABS Module from '96 EB Bronco

'93 Broncos were built with a different PN module. Untested.
[...

4WABSMod94.JPG
5394 hits | 58.58 KB | Posted: 4/22/06
4WABS Module from a '94 Bronco

The "F4..." at the beginning of the EN indicates it was de...

4WABS96a.JPG
3988 hits | 71.9 KB | Posted: 9/6/08
SOLD '96 4WABS Module fits '94-96 Broncos
UNTESTED, but the truck it came from was in fairly good s...

AccelSnsr96.jpg
579 hits | 52.79 KB | Posted: 2/1/22
SOLD 4WABS Acceleration Sensor from '96 Bronco
IF THE IMAGE IS TOO SMALL, click it.

4WABSfront.JPG
2972 hits | 43.08 KB | Posted: 1/10/12
'93-96 Bronco Front ABS Sensor Motorcraft BRAB30 (F4...

4WABSbypass.jpg
0 hits | 57.54 KB | Posted: 12/29/25
4WABS Bypass for PSOM
IF THE IMAGE IS TOO SMALL, click it.

When the 4WABS module fails (and they...

RABSSensor.jpg
373 hits | 46.72 KB | Posted: 2/17/24
ABS sensor (DY1123, F85Z-9E731-AB) should read 800-1...

RABS Components 92.jpg
28064 hits | 71.26 KB | Posted: 1/13/06
RABS Components ('87-89 similar)
IF THE IMAGE IS TOO SMALL, click it.

The RABS TEST CONNECTOR locat...

Brake Line Components.jpg
17794 hits | 66.65 KB | Posted: 1/13/06
Brake Lines for RABS Trucks
IF THE IMAGE IS TOO SMALL, click it.

The two middle sections (showing t...

RABS Codes 92.jpg
25359 hits | 67.14 KB | Posted: 1/13/06
RABS (& RABS-II) Flashout Codes Chart
IF THE IMAGE IS TOO SMALL, click it.

Two warning lamps are lo...

RABS-II Function Flowchart.jpg
6317 hits | 71.43 KB | Posted: 1/13/06
RABS & RABS-II Function Flowchart
IF THE IMAGE IS TOO SMALL, click it.

RABS Function 92.jpg
6228 hits | 55.75 KB | Posted: 1/13/06
RABS & RABS-II Function
IF THE IMAGE IS TOO SMALL, click it.

The dotted box is the RABS valve assem...

RABS-II Circuit.jpg
7367 hits | 60.91 KB | Posted: 1/13/06
RABS & RABS-II Circuit
IF THE IMAGE IS TOO SMALL, click it.

The [url=https://www.amazon.com/dp/B00...

RABS Troubleshooting 92.jpg
8069 hits | 67.8 KB | Posted: 1/13/06
RABS & RABS-II Troubleshooting
IF THE IMAGE IS TOO SMALL, click it.

Flashout Codes

Whenever the ye...

RABS Valve.jpg
9070 hits | 44.82 KB | Posted: 7/10/03
SOLD '88 RABS valve - untested, but apparently undamaged. Fits all '87-96 pickups and '87-92 Bronco...

9Disk78-82.jpg
5099 hits | 48.77 KB | Posted: 1/13/06
9-Inch Disc Brakes

9inchDisk.jpg
4248 hits | 18.65 KB | Posted: 1/13/06
9-Inch Disc Brake Brackets from '78-82 Lincoln Versailles.

9inchDisks.jpg
3880 hits | 17.74 KB | Posted: 1/13/06
9-Inch Disc Brake Brackets from '78-82 Lincoln Versailles.

88Disk97-02.jpg
9866 hits | 33.82 KB | Posted: 1/13/06
8.8-Inch Disc Brakes with Drum-In-Hat parking brake with METRIC lug spacing
IF THE IMAGE IS TOO SMAL...

Disc8.8Axle04E150.JPG
8211 hits | 77.46 KB | Posted: 5/16/07
Disc 8.8" from '04-06 E150 with 5x5.5" lug spacing requires 16" rims
IF THE IMAGE IS ...

RearDisk.JPG
6589 hits | 52.55 KB | Posted: 12/8/07
8.8" Rear Disk Brakes from '04-up E150
IF THE IMAGE IS TOO SMALL, click it.

[url=http://www.su...

Brake Flanges.jpg
152 hits | 49.21 KB | Posted: 2/18/24
Brake Flange Details
IF THE IMAGE IS TOO SMALL, click it.

https://www.wilwood.com/brakekits/brak...

BrakeFlanges.jpg
5690 hits | 44.39 KB | Posted: 11/20/05
REPLACE WITH [url=https://www.supermotors.net/registry/media/1172064][img]https://www.supermotors.ne...

BrakeFlange975.JPG
2685 hits | 27.56 KB | Posted: 7/8/07
I've abandoned this idea - I'm going with an '04-13 E150 rear disc axle.

Brake Flange Details

Comp...

HydroBoostSystem.JPG
5607 hits | 70.05 KB | Posted: 5/6/07
HydroBoost System Installation & Components
IF THE IMAGE IS TOO SMALL, click it.

View Y shows a For...

Hydro-BoostSDcc.jpg
3817 hits | 68.72 KB | Posted: 1/13/06
Hydro-Boost for SuperDuty Chassis Cab 92
IF THE IMAGE IS TOO SMALL, click it.

Removal
1. With the...

Hydro-BoostSDcomm.jpg
3342 hits | 76.27 KB | Posted: 1/13/06
Hydro-Boost for SuperDuty Commercial 92
IF THE IMAGE IS TOO SMALL, click it.

Removal
1. With the ...

Hydro-BoostMH.jpg
3820 hits | 71.9 KB | Posted: 1/13/06
Hydro-Boost for MotorHome 92
IF THE IMAGE IS TOO SMALL, click it.

Removal
1. With the engine off,...

Hydro-BoostPipes.jpg
3799 hits | 45.9 KB | Posted: 1/13/06
Hydro-Boost Plumbing 92
IF THE IMAGE IS TOO SMALL, click it.

For disassembled photos, see [url=http...

Hydro-Boost.jpg
11610 hits | 53.29 KB | Posted: 1/13/06
Hydro-Boost
The Bendix Hydro-Boost brake booster is a hydraulically operated brake booster powered b...

Hydro-BoostRest.jpg
3441 hits | 56.96 KB | Posted: 1/13/06
Hydro-Boost at Rest
With the Hydro-Boost at rest (engine on, brakes released) oil flows from the in...

Hydro-BoostGen.jpg
3978 hits | 59.96 KB | Posted: 1/13/06
Hydro-Boost Generating Pressure
During normal power operation, the brake pedal is applied as shown ...

Hydro-BoostReserve.jpg
4317 hits | 38.43 KB | Posted: 1/13/06
Hydro-Boost Reserve
The reserve braking system consists of a charging valve, an accumulator valve a...

Hydro-BoostManual.jpg
3578 hits | 50.86 KB | Posted: 1/13/06
Hydro-Boost Manual
When reserve power is depleted (manual operation) pressure on the brake pedal wi...

Hydro-BoostLeak.jpg
4448 hits | 29.92 KB | Posted: 1/13/06
Hydro-Boost Leak
Basic Test

With the engine off, depress and release the brake pedal several ti...

Lathe 01.JPG
5699 hits | 50.63 KB | Posted: 9/1/05
On-car brake lathe being set up. The adapter is installed & the cutter base is positioned on its ar...

Lathe 02.JPG
4835 hits | 49.44 KB | Posted: 9/1/05
On-car brake lathe. The motor is turned on, the automatic calibration process finishes, & the cutte...

Lathe 03.JPG
4632 hits | 50.26 KB | Posted: 9/1/05
On-car brake lathe. When the small knob on the radial control is pushed in, it is automatically dri...

Lathe 04.JPG
4776 hits | 51.76 KB | Posted: 9/1/05
On-car brake lathe. The first cut was not deep enough to resurface this badly worn rotor, so it is ...

Lathe 12.JPG
4478 hits | 86.78 KB | Posted: 9/1/05
On-car brake lathe. Same as 02, but without flash.

Lathe 13.JPG
4680 hits | 52.2 KB | Posted: 9/1/05
On-car brake lathe. Same as 03, but without flash.

Lathe 14.JPG
5076 hits | 86.66 KB | Posted: 9/1/05
On-car brake lathe. Same as 04, but without flash.

[url=http://www.supermotors.net/registry/medi...