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2904 hits | 52.61 KB | Posted: 2/21/05

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2623 hits | 52.67 KB | Posted: 2/21/05
3/8" custom caliper mounting plate by Jim H. 3/4T chevy disc brake setup. Plan to use exact same up...

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2560 hits | 69.51 KB | Posted: 2/21/05

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2588 hits | 66.85 KB | Posted: 3/1/05
D60 toner from spicer, and new magnetic pickup from ford. Part numbers visible.

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2478 hits | 55.75 KB | Posted: 3/1/05

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2602 hits | 52.64 KB | Posted: 2/21/05
will be drilling a 13/16" hole up top to mount the VSS sensor.

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2476 hits | 50.34 KB | Posted: 3/1/05
I did grind the diff for clearance. Ground my current 8.8 as well. Best I can measure there is 1/8...

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2375 hits | 48.28 KB | Posted: 3/1/05

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2473 hits | 60.75 KB | Posted: 3/1/05

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2338 hits | 58.56 KB | Posted: 3/1/05

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2257 hits | 52.14 KB | Posted: 4/11/05
Cut off old low hanging shock mount and fabbed these up out of 2x2 x .25" square tube.

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2328 hits | 68.08 KB | Posted: 4/11/05
Detroit locker. I pulled this so we could press the toner ring on.

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2669 hits | 61.92 KB | Posted: 4/11/05
shot of toner, with VSS sensor mounted up top. got the air gap between to apx. 1mm.

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2236 hits | 58.63 KB | Posted: 4/11/05
another shot of sensor mounting

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2159 hits | 58.1 KB | Posted: 4/11/05
D60 about ready, you can also see I welded on some new 1/4" flat plate to the spring perches after s...

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2253 hits | 62.41 KB | Posted: 4/12/05
Fabbed upper ubolt plate, 3/8" with 1/4" risers and offset 1" center hole for the ORD zero rate leaf...

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2355 hits | 55.16 KB | Posted: 4/12/05
overall shot. Shows clearance of shock mounts.

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3480 hits | 52.97 KB | Posted: 4/12/05
VSS sensor mounted on top of diff.

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2377 hits | 55.38 KB | Posted: 4/12/05
Now using Ujoint "ubolt" type connector (1330 series) instead of flange.

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2162 hits | 59.1 KB | Posted: 4/12/05

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2199 hits | 60.29 KB | Posted: 4/12/05
close up of caliper. no more than 1/8" clearance to rim.

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2388 hits | 64.3 KB | Posted: 4/12/05

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2536 hits | 43.26 KB | Posted: 4/12/05
Right now, until front is converted, it's 8 lug rear, and 5 lug front.

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2598 hits | 59.5 KB | Posted: 4/12/05
Speaking of front, here are many of the components that can be had "used". D44 78-79 housing, every...

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2666 hits | 45.04 KB | Posted: 4/12/05
Chevy Flat Tops. Going to use PartsMike.com stuff for high steer.

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3339 hits | 45 KB | Posted: 4/22/05
E4OD Crossmember mod needed on pass side for Cage Radius Arms

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2464 hits | 52.05 KB | Posted: 5/26/05
D44 cleaned up, ready for paint. this is my garage "staging" area.

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2638 hits | 46.58 KB | Posted: 5/26/05
As part of the front SAS, I will be cutting the xmember, so the power steering tube needs to go, in ...

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2529 hits | 58.62 KB | Posted: 5/26/05
Hard to tell here, but the 8 lug 3/4T chevy hub and rotor is beefier, as evidenced by it weighing in...

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2601 hits | 54.48 KB | Posted: 5/26/05
again a bit tough to tell, but the big bearing chevy 44 spindle on the left uses a bigger inner bear...

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2525 hits | 53.73 KB | Posted: 5/26/05
Drivers inner D44 TTB top and the 3.25" longer '78 bottom. This is evidence the diff sits this more ...

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2593 hits | 53.73 KB | Posted: 6/14/05

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2763 hits | 69.34 KB | Posted: 6/15/05

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2446 hits | 57.42 KB | Posted: 6/15/05

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2516 hits | 53 KB | Posted: 6/15/05

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2793 hits | 67.52 KB | Posted: 6/28/05
Axle all ready to be put under

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2770 hits | 73.96 KB | Posted: 6/28/05
TTB was taken out, upper coil mounts off, ready to begin putting new '78 solid D44 under truck.

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2790 hits | 79.16 KB | Posted: 6/28/05
My old Rancho 4" coil used thicker coil rod, but was only 19" in length (compressed to 15.5"). Supe...

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2802 hits | 53.97 KB | Posted: 6/28/05
This was the final design of the E4OD crossmember. Had to do this since the cage arms and mounting ...

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2849 hits | 75.85 KB | Posted: 6/28/05
locating axle under truck

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3381 hits | 70.24 KB | Posted: 6/28/05
shot before coil was in, and caliper not mounted yet. I had already pre-ground the caliper and moun...

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2891 hits | 64.37 KB | Posted: 6/28/05
caliper mounted. used a superlift stainless line meant for 8-12" lifted cheb. K20 truck, measures 3...

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3070 hits | 58.62 KB | Posted: 6/28/05
cage radius arm and mounting bracket now sit about 3/4" inch in front of the e4OD xmember

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2760 hits | 54.53 KB | Posted: 7/3/05
with weight on the coils, I had from what others had experieced, the same superflex bow problem.

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2938 hits | 61.95 KB | Posted: 7/3/05
this is after the fix, wedge in bottom welded to the cup, made a new upper attaching strap, and adde...

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3239 hits | 72.9 KB | Posted: 7/9/05
all done, except for some tuning on all the work.

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3038 hits | 83.96 KB | Posted: 7/9/05
go to subsection after SAS flex misc. pics for better shots.

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2942 hits | 53.5 KB | Posted: 8/7/05
Track bar. Originally tried using the stock 78-79 bar. I redid that and now am running 1.125 DOM (...

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2652 hits | 60.13 KB | Posted: 8/7/05

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2686 hits | 54.25 KB | Posted: 8/7/05

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2897 hits | 67.72 KB | Posted: 8/7/05

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2594 hits | 63.58 KB | Posted: 9/2/05

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2936 hits | 70.33 KB | Posted: 11/3/05

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2516 hits | 61.52 KB | Posted: 12/23/05

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2745 hits | 72.06 KB | Posted: 1/23/06

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2498 hits | 65.39 KB | Posted: 1/25/06
I don't have the hi steer arms on at this time, clearance issues. This pic just for reference on h...

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2264 hits | 34.32 KB | Posted: 3/5/06
D44 8 lug outer...inner larger bearing race.

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2266 hits | 70.27 KB | Posted: 6/14/07

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1997 hits | 63.66 KB | Posted: 2/12/08

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1916 hits | 64.62 KB | Posted: 2/12/08
D60 rear with detroit and toner ring added

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1901 hits | 81.75 KB | Posted: 2/18/08
78-79 D44 front with the unusual "chip", but it's there for a purpose.