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DSCN0091.JPG | Hits: 544 | Size: 75.26 KB | Posted on: 10/17/04 | Link to this image


This is what it looked like when I bought the Bronco

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beforethefest2.JPG | Hits: 579 | Size: 103.51 KB | Posted on: 10/17/04 | Link to this image


Here it is ready for our first Broncofest in 2003

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IMG_1342.JPG | Hits: 598 | Size: 83.52 KB | Posted on: 10/17/04 | Link to this image


This is what it looked like when I began this project

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DSCN3201.JPG | Hits: 558 | Size: 69.73 KB | Posted on: 10/17/04 | Link to this image


1/4" x 8" plate steel for the new bumper

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DSCN3204.JPG | Hits: 719 | Size: 70.09 KB | Posted on: 10/17/04 | Link to this image


See ya later

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DSCN3205.JPG | Hits: 3425 | Size: 94.2 KB | Posted on: 10/17/04 | Link to this image


Here is the Bronco with no bumper and the plastic air dam removed from under the grill

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DSCN3206.JPG | Hits: 752 | Size: 80.92 KB | Posted on: 10/17/04 | Link to this image


I used a cutting wheel to score the back of the plate steel where I wanted to bend it

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DSCN3208.JPG | Hits: 613 | Size: 77.43 KB | Posted on: 10/17/04 | Link to this image


I then bent it to match the shape I had drawn on my workbench

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DSCN3209.JPG | Hits: 601 | Size: 67.42 KB | Posted on: 10/17/04 | Link to this image


After bending I welded the bends front and back

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DSCN3210.JPG | Hits: 577 | Size: 64.6 KB | Posted on: 10/17/04 | Link to this image



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DSCN3212.JPG | Hits: 554 | Size: 92.51 KB | Posted on: 10/17/04 | Link to this image


All welded up and ready for paint

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DSCN3213.JPG | Hits: 576 | Size: 62.07 KB | Posted on: 10/17/04 | Link to this image


Painted

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DSCN3214.JPG | Hits: 666 | Size: 96.26 KB | Posted on: 10/17/04 | Link to this image


Test fit

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DSCN3215.JPG | Hits: 610 | Size: 83.26 KB | Posted on: 10/17/04 | Link to this image


It fit just as planned
(better to be lucky than good!)

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DSCN3216.JPG | Hits: 607 | Size: 66.42 KB | Posted on: 10/17/04 | Link to this image


I drilled it for 3 grade 8 bolts on each frame horn, these are temporary for now

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DSCN3218.JPG | Hits: 592 | Size: 80.73 KB | Posted on: 10/17/04 | Link to this image


Here are the upper tubes tack welded on

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DSCN3219.JPG | Hits: 565 | Size: 63.49 KB | Posted on: 10/17/04 | Link to this image



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DSCN3223.JPG | Hits: 587 | Size: 55.38 KB | Posted on: 10/17/04 | Link to this image



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DSCN3224.JPG | Hits: 587 | Size: 68.78 KB | Posted on: 10/17/04 | Link to this image


All tubes tack welded in place

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DSCN3226.JPG | Hits: 563 | Size: 51.28 KB | Posted on: 10/17/04 | Link to this image


I then took the bumper off to complete the welding on the tubing

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DSCN3228.JPG | Hits: 526 | Size: 60.51 KB | Posted on: 10/23/04 | Link to this image



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DSCN3229.JPG | Hits: 550 | Size: 68.95 KB | Posted on: 10/23/04 | Link to this image


I welded and grinded alot from this point to get it to look decent

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DSCN3241.JPG | Hits: 520 | Size: 75.49 KB | Posted on: 10/23/04 | Link to this image


This is how it ended up with a coat of paint

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DSCN3249.JPG | Hits: 497 | Size: 82.31 KB | Posted on: 10/23/04 | Link to this image


Hole for the WARN 8274

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DSCN3250.JPG | Hits: 563 | Size: 79.95 KB | Posted on: 10/23/04 | Link to this image


Finish paint

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DSCN3285.JPG | Hits: 525 | Size: 83.83 KB | Posted on: 10/23/04 | Link to this image



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DSCN3287.JPG | Hits: 630 | Size: 84.78 KB | Posted on: 10/23/04 | Link to this image


On the truck and lookin sexy!

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DSCN3321.JPG | Hits: 570 | Size: 67.48 KB | Posted on: 10/27/04 | Link to this image


On the advice of a couple of friends, I added a bottom for strength

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DSCN3324.JPG | Hits: 537 | Size: 81.94 KB | Posted on: 10/27/04 | Link to this image


Another view of the bottom


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