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adaptor1.JPG | Hits: 1109 | Size: 73.56 KB | Posted on: 8/19/03 | Link to this image


The cross I made for the adapter. I believe the dimension was 2 3/4 each way.

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adaptor2.JPG | Hits: 867 | Size: 61.36 KB | Posted on: 8/19/03 | Link to this image


I used hollow 1" square stock and then filled it with 5000psi epoxy (I think it was 5000psi, it was the strongest I could get at the hardware store) after all the holes were drilled and everything was lined up.

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adaptorwstud1.JPG | Hits: 823 | Size: 54.2 KB | Posted on: 8/19/03 | Link to this image


Here it is on the arm without the coil seat.

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mountunderstide.JPG | Hits: 873 | Size: 61.45 KB | Posted on: 7/31/03 | Link to this image


Had to grind a little clearance for the bolt heads

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adaptorcomplete1.JPG | Hits: 855 | Size: 50.71 KB | Posted on: 7/31/03 | Link to this image


The adapter to mount the 1980 coils to the 1979 radius arms

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adaptorwstud2.JPG | Hits: 829 | Size: 52.75 KB | Posted on: 8/19/03 | Link to this image


Another angle, hopefully between the two it is apparent what I did.

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adaptorwholes1.JPG | Hits: 804 | Size: 55.57 KB | Posted on: 8/19/03 | Link to this image


Here is the bottom with the spaced holes to match the 79 arm and the big bolt for the 80 coil with the head of the bolt ground down and welded on.

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adaptorcomplete2.JPG | Hits: 772 | Size: 71.47 KB | Posted on: 7/31/03 | Link to this image


Another shot

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adaptor on radius arm.JPG | Hits: 838 | Size: 66.04 KB | Posted on: 7/31/03 | Link to this image


In place on the radius arm. Provides a 1-1.5 inch lift, but I need to test it still to see if it it tough enough

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AxleTruss4.JPG | Hits: 775 | Size: 61.81 KB | Posted on: 7/31/03 | Link to this image


The truss I built, mostly for fun and looks, but it will function

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AxleTubWeld.JPG | Hits: 828 | Size: 58.78 KB | Posted on: 7/31/03 | Link to this image


Even though the housing is cast, the welds look great. Maybe it isn't totally cast? I don't know.

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TrackBar1.jpg | Hits: 846 | Size: 42.02 KB | Posted on: 7/31/03 | Link to this image


This will be my trackbar, eventually

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Steering2.JPG | Hits: 839 | Size: 40.62 KB | Posted on: 7/31/03 | Link to this image


The steering Rob Ellis whipped up for me

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Steering4.JPG | Hits: 785 | Size: 56.33 KB | Posted on: 7/31/03 | Link to this image


Helm-jointed ends

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Steering5.JPG | Hits: 850 | Size: 58.38 KB | Posted on: 7/31/03 | Link to this image


Helms here too

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Steering6.JPG | Hits: 780 | Size: 56.77 KB | Posted on: 7/31/03 | Link to this image


Check out the displacement angle

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Hung1.JPG | Hits: 810 | Size: 69.79 KB | Posted on: 7/31/03 | Link to this image


Trial hanging

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Hung2.JPG | Hits: 794 | Size: 65.05 KB | Posted on: 7/31/03 | Link to this image


More work to be done

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Hung3.JPG | Hits: 801 | Size: 65.29 KB | Posted on: 7/31/03 | Link to this image


There needs to be some trimming done

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Hung4.JPG | Hits: 852 | Size: 61.01 KB | Posted on: 7/31/03 | Link to this image


You can see what needs to change

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I6 craddle cut2.JPG | Hits: 774 | Size: 55.16 KB | Posted on: 7/31/03 | Link to this image


The front cut

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I6 craddle cut1.JPG | Hits: 856 | Size: 46.51 KB | Posted on: 7/31/03 | Link to this image


The rear cut

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I6 craddle bracket2.JPG | Hits: 843 | Size: 36.93 KB | Posted on: 7/31/03 | Link to this image


Two brackets to strengthen and give a clean look

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I6 craddle1.JPG | Hits: 793 | Size: 48.43 KB | Posted on: 7/31/03 | Link to this image


The clean look

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I6 craddle2.JPG | Hits: 823 | Size: 49.86 KB | Posted on: 7/31/03 | Link to this image


There are even 1/2" draining holes

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AxleHoist.jpg | Hits: 883 | Size: 69.19 KB | Posted on: 7/31/03 | Link to this image


Everybody should have an axle hoist!

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Hangin44.jpg | Hits: 861 | Size: 44.89 KB | Posted on: 7/31/03 | Link to this image


Nearly ready to swing under the truck

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BrokeARB.jpg | Hits: 865 | Size: 49.59 KB | Posted on: 7/31/03 | Link to this image


I just have to fix the busted ARB locker fitting. You can't really see it, but the copper tube cracked and needs to be re-braised.

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axle out.jpg | Hits: 1034 | Size: 44.05 KB | Posted on: 8/11/03 | Link to this image


I rolled the rebuilt axle out of the garage for the first time. You can see the epoxy in the coil adapter at this point.

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axle in front.jpg | Hits: 1537 | Size: 55.21 KB | Posted on: 8/11/03 | Link to this image


Should look pretty cool when installed...duh!

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AxleInPlace.jpg | Hits: 1025 | Size: 57.67 KB | Posted on: 8/22/03 | Link to this image


Axle set in place under the truck

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axleTouchedUp.jpg | Hits: 884 | Size: 21.35 KB | Posted on: 8/22/03 | Link to this image


Closer view, but not very clear. I will have better pictures on the next roll.

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trackbarmount.jpg | Hits: 896 | Size: 51.58 KB | Posted on: 9/30/03 | Link to this image


My version of the trackbar mount

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trackbarmount2.jpg | Hits: 862 | Size: 44.19 KB | Posted on: 9/30/03 | Link to this image


From the side

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trackbarmount3.jpg | Hits: 838 | Size: 42.1 KB | Posted on: 9/30/03 | Link to this image


The reinforcing rod on the back

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axlebaby.jpg | Hits: 962 | Size: 40.21 KB | Posted on: 9/30/03 | Link to this image


The major work is done

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flextest.jpg | Hits: 844 | Size: 35.77 KB | Posted on: 9/30/03 | Link to this image


Everything clears, and looks like it will clear beyond this point.

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crossmember.jpg | Hits: 849 | Size: 51.57 KB | Posted on: 12/18/03 | Link to this image


Crossmember from front

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crossmember2.jpg | Hits: 882 | Size: 49.46 KB | Posted on: 12/18/03 | Link to this image


Crossmember from back

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swamperbumper.jpg | Hits: 852 | Size: 30.4 KB | Posted on: 1/23/04 | Link to this image


My "swamper bumper": half of a 1.5" pipe welded across the radius arm so the swamper lugs glide smoothly over the arm. I saw it in an old Top Truck Challenge video.


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