06HiddenScr.JPG
12775 hits | 38.31 KB | Posted: 1/28/06
If this screw is installed, remove the knee bolster & then the screw.
(Posted in: Steering Column)

05ShroudScr.JPG
13000 hits | 47.86 KB | Posted: 1/28/06
Remove the 3 lower shroud screws. It may be necessary to remove the knee bolster to get the fourth (front) one, if it's installed.

[url=http://www.supermotors.net/registry/media/911480][img]http://www.supermotors.net/getfile/911480/thumbnail/colshr...
(Posted in: Steering Column)

04TiltLevr.JPG
13215 hits | 43.05 KB | Posted: 1/28/06
Using the provided flats, unscrew the tilt lever. Try not to mar the coating (paint, or chrome).
(Posted in: Steering Column)

12PinDrive.JPG
13324 hits | 54.77 KB | Posted: 1/28/06
It may be necessary to tap the pin out with a small hammer & drift.
(Posted in: Steering Column)

10PinBot.JPG
13421 hits | 56.61 KB | Posted: 1/28/06
Push the pin out to remove the lever.
(Posted in: Steering Column)

t45swap5.jpg
13475 hits | 41.66 KB | Posted: 2/17/07
(Posted in: FunkRider's 5-speed swap)

09Cores.JPG
13745 hits | 90.99 KB | Posted: 11/11/05
All the foam from the original core must be carefully removed, cleaned, & transferred to the new core before installation.

Note that, everywhere this TSB mentions "electrolysis", the correct term is "galvanic action". Electrolysis is the breakdow...
(Posted in: Heater Core)

01NoBoot.jpg
14236 hits | 42.85 KB | Posted: 1/28/06
The boot was torn & degraded, so I removed it earlier. It's not available from Ford, but I found one in a junkyard.

GO TO THE NEXT SEVERAL PAGES...
(Posted in: Steering Column)

ClockSpringExploded.jpg
14536 hits | 56.62 KB | Posted: 2/3/06
Clock Spring Exploded
Don't take the clock spring apart - it's very difficult to repair and then reassemble. Use this to test the cruise control traces in it:

[url=http://www.supermotors.net/registry/media/177061][img]http://www.supermotors.net/get...
(Posted in: Steering Column)

09PinTop.JPG
14866 hits | 59.59 KB | Posted: 1/28/06
This is the shift lever pin. The knurled end just below the head retains it in the pot metal casting.
(Posted in: Steering Column)

11WireOut.jpg
15177 hits | 66.25 KB | Posted: 1/28/06
Remove the wire from its guides & retainers so it's free all the way to the base of the shift lever.
(Posted in: Steering Column)

03CylRem.JPG
15188 hits | 45.28 KB | Posted: 1/28/06
This is what the probe pressed in to release the cylinder. When the key is rotated, the pin will be forced back out. The key must be in RUN and the pin pushed in before the cylinder can be re-installed. Some later cylinders have a rounded spring-l...
(Posted in: Steering Column)

4R70WDisassembled98.jpg
15331 hits | 73.52 KB | Posted: 4/3/05
Exploded 4R70W
1 7902 Converter Assy
2 87650-S2 Plug - Converter Drain - 1/8-27 Dryseal
3 7A103 Pump Assy - Front
4 7A248 Seal Assy - Front Pump
5 7A248 Seal - Front Pump
6 7B258 Bushing - Front Pump
7 N605789-S100Bolt - M8-1.25...
(Posted in: Diagrams)

Tires16.JPG
15568 hits | 60.76 KB | Posted: 6/26/09
It almost looks respectable now!


(Posted in: Vicky)

AlternatorMountBoss.JPG
16606 hits | 72.66 KB | Posted: 9/14/10
Following 2vModular's recommendation, I cleaned the surfaces indicated by the white pointers and saw an instant rise of almost 1.5VDC at idle. This ...
(Posted in: Vicky)

NovParkFrtGrilel 50.JPG
16744 hits | 40.32 KB | Posted: 11/3/03
(Posted in: November evening.)

02Cylinder.JPG
17338 hits | 45.41 KB | Posted: 1/28/06
To do any work inside the column: first, remove the lock cylinder by turning the key to RUN, then pressing the release button through the access hole in the lower shroud. Then pull the lock cylinder out.

Be careful not to accidentally turn the key ...
(Posted in: Steering Column)

TorqueConverter00.jpg
17374 hits | 63.97 KB | Posted: 5/7/05
Torque Converter Cutaway 4R70W

Torque Converter Operation Test

This test verifies that the torque converter clutch control system and the torque converter are operating correctly.
1. Carry out Quick Test with scan tool. For additional informat...
(Posted in: Diagrams)

STA71043.JPG
19568 hits | 31.24 KB | Posted: 9/17/07
(Posted in: September 07 quick detail)

07Wire.JPG
19675 hits | 60.77 KB | Posted: 1/28/06
Trace the Transmission Control Switch (TCS) wire from the shift lever to its connector, & disconnect it..

The bright yellow wire is from the clock spring. Bright yellow wiring covers are an industry standard to indicate SRS (airbag) wiring.

This p...
(Posted in: Steering Column)

AC System Function.jpg
20730 hits | 44.6 KB | Posted: 7/24/05
A/C System Function
IF THE IMAGE IS TOO SMALL, click it.

The compressor (4) pulls low-temp./press. refrigerant vapor (11) from the accumulator (3) and raises its pressure & temperature. As it flows through the condenser ( 8 ), the refrigerant's hig...
(Posted in: Diagrams)

4R70WComponents98.jpg
23778 hits | 86.17 KB | Posted: 4/3/05
4R70W Components
(Posted in: Diagrams)

08WireRoute.JPG
24664 hits | 71.25 KB | Posted: 1/28/06
Trace the Transmission Control Switch (TCS) wire from the shift lever to its connector, & disconnect it.

The larger black harness is the other clock spring wires, including cruise, horn, radio & HVAC (if equipped).

White shift indicator tubes are V...
(Posted in: Steering Column)

Engine Exploded Complete.jpg
26632 hits | 104.47 KB | Posted: 1/2/05
Exploded 4.6L 2V Complete

1 Bolt N806155-S2
2 Fuel Charging Wiring 9D930
3 Accelerator Cable Bracket 9723
4 Bolt N804394-S8M
5 Fuel Injection Supply Manifold 9F792
6 Fuel Injector (8 Req'd) 9F593
7 Nut N806178-S2
8 Water Hose Connection 859...
(Posted in: Diagrams)

SteeringColumn92.JPG
36451 hits | 48.94 KB | Posted: 10/14/07
'92-up Steering Column Disassembly

See this diagram for a list of all parts.


1. Disconnect battery gro...
(Posted in: Steering Column)

SteeringColumn92up.JPG
41102 hits | 100.24 KB | Posted: 1/13/09
'92-up Steering Column exploded
IF THE IMAGE IS TOO SMALL, click it.

Items #19 (F7DZ7361A, F7DZ7R264AA) & 25 (1F1Z7212AA or F3TZ7212A) are known to break...
(Posted in: Steering Column)