PVC sleeve.jpg
6213 hits | 36.58 KB | Posted: 2/21/05
4" piece of PVC pipe in place of the stock fume collector unit(Photo author unknown)
(Posted in: CCV Modifications)

PA150027.JPG
6231 hits | 51.31 KB | Posted: 10/30/05
(Posted in: Braided lines for ESOF/4x4)

P6250080.JPG
6265 hits | 69.19 KB | Posted: 6/27/05
(Posted in: Dieselsite Remote Transmission Filter install)

4b-Remove washers.mp4
6277 hits | 655.33 KB | Posted: 9/11/06
Remove the 3 washers from the dana 50 front axle.
(Posted in: Ball Joint Replacement)

P6250048.JPG
6279 hits | 70.52 KB | Posted: 6/26/05
(Posted in: Factory Tech Valve Body install)

P4150058.JPG
6280 hits | 61.81 KB | Posted: 4/16/05
(Posted in: Replacing Rear Differential Fluid)

P4150087.JPG
6280 hits | 54.37 KB | Posted: 4/16/05
(Posted in: Replacing Rear Differential Fluid)

DSCF0014.JPG
6289 hits | 54.02 KB | Posted: 8/6/03
Another angle of the Hellwig bar during installation.
(Posted in: Hellwig Sway Bar & shock install)

P4150014.JPG
6293 hits | 58.01 KB | Posted: 4/16/05
(Posted in: Replacing Rear Differential Fluid)

P6250062.JPG
6294 hits | 60.98 KB | Posted: 6/27/05
(Posted in: Dieselsite Remote Transmission Filter install)

7a-install upper ball joint.mp4
6314 hits | 2.29 MB | Posted: 9/11/06
Using the ball joint press and air tools, install the new ball joints. This process is fairly straight forward -- video of the top ball joint is shown but the process is repeated for both.
(Posted in: Ball Joint Replacement)

9d-Reinstall hub assembly & seal.mp4
6319 hits | 8.03 MB | Posted: 9/11/06
Reinstall hub assembly and seal.
(Posted in: Ball Joint Replacement)

P6250049.JPG
6324 hits | 73.49 KB | Posted: 6/26/05
(Posted in: Factory Tech Valve Body install)

P4150089.JPG
6326 hits | 60.46 KB | Posted: 4/16/05
(Posted in: Replacing Rear Differential Fluid)

P6250079.JPG
6329 hits | 70.79 KB | Posted: 6/27/05
(Posted in: Dieselsite Remote Transmission Filter install)

P1200002.JPG
6354 hits | 63.97 KB | Posted: 1/21/07
[b]IMPORTANT[/b]: Your front OEM u-bolts for your leaf springs may be different. I ordered replacement u-bolts from the Ford dealer and they were incorrect. The u-bolts that came from the factory on my 2000 PSD Excursion are actually more rounded tha...
(Posted in: V-Code Leaf Spring Installation)

CCV hose down.JPG
6362 hits | 63.75 KB | Posted: 2/21/05
(Posted in: CCV Modifications)

P9290062.JPG
6381 hits | 68.08 KB | Posted: 9/29/05
(Posted in: Alternator Replacement)

P6250009.JPG
6390 hits | 55.29 KB | Posted: 6/26/05
(Posted in: Factory Tech Valve Body install)

P6250012.JPG
6404 hits | 60.82 KB | Posted: 6/27/05
(Posted in: Dieselsite Remote Transmission Filter install)

P1200062.JPG
6429 hits | 80.36 KB | Posted: 1/21/07
The blocker beam on the front of the Excursion was blocking my ability to drop the leaf spring completely out from the front end. So, I removed the blocker beam. There are two brackets on each side (the very rusted brackets). The plastic front facia ...
(Posted in: V-Code Leaf Spring Installation)

P4150084.JPG
6430 hits | 50.54 KB | Posted: 4/16/05
(Posted in: Replacing Rear Differential Fluid)

P4150088.JPG
6438 hits | 52.63 KB | Posted: 4/16/05
(Posted in: Replacing Rear Differential Fluid)

P6250034.JPG
6446 hits | 65 KB | Posted: 6/26/05
(Posted in: Factory Tech Valve Body install)

CCV Hose back.JPG
6451 hits | 74.01 KB | Posted: 2/21/05
(Posted in: CCV Modifications)

P6250003.JPG
6457 hits | 69.4 KB | Posted: 6/27/05
(Posted in: Dieselsite Remote Transmission Filter install)

DSCF0006.JPG
6468 hits | 73.17 KB | Posted: 8/16/04
Thanks to the Firestone Steeltex recall and Ford recommending all Excursions go with a load "E" rated tire (my Steeltex's were load "D" range), I got 5 new BF Goodrich Rugged Trail T/A Tires for free!
(Posted in: BF Goodrich Rugged Trail T/A Tires)

4a-Remove axle c-clip.mp4
6483 hits | 1.54 MB | Posted: 9/11/06
Remove axle c-clip from dana 50 front axle.
(Posted in: Ball Joint Replacement)

PA150010.JPG
6488 hits | 68.3 KB | Posted: 10/30/05
(Posted in: Braided lines for ESOF/4x4)

2IMG_0126accardo.JPG
6492 hits | 27.97 KB | Posted: 6/30/03
2003 Black Limited 4x4 Excursion with 6.0 Diesel. 14" Custom Leafs, 40" Hawgs, 16.5x12 Welds, Donahoe Nickel Plated Dual Shock Setup, Bilstein 7100 shocks, Kodiak Steps, High Angle CV Drive Shafts, Firestone Air Bags, on the way-ORU Cross Over Steer...
(Posted in: LIFTED)

P6250047.JPG
6505 hits | 73.72 KB | Posted: 6/26/05
(Posted in: Factory Tech Valve Body install)

P4150013.JPG
6518 hits | 58 KB | Posted: 4/16/05
(Posted in: Replacing Rear Differential Fluid)

P1200028.JPG
6564 hits | 80.64 KB | Posted: 1/21/07
With the lower shock bolt removed, you can compress the shock as much as possible to get it out of your way for the rest of the project.

You may also lower the floor jack to the point where the leaf spring is not compressed and the floor jack is b...
(Posted in: V-Code Leaf Spring Installation)

Exhaust sleeve.jpg
6566 hits | 40.88 KB | Posted: 2/21/05
4" piece of aluminized exhaust pipe used for deleting the stock fume collector(Photo courtesy of TXToy)
(Posted in: CCV Modifications)

P9290061.JPG
6597 hits | 62.34 KB | Posted: 9/29/05
New alternator (left) and old alternator (right).
(Posted in: Alternator Replacement)

DSCF0008.JPG
6604 hits | 105.78 KB | Posted: 1/6/05
(Posted in: LANDYOT Radius Rod Installation)

P9290077.JPG
6631 hits | 64.13 KB | Posted: 9/29/05
Testing the voltage at the new alternator -- it reads 14.20 volts. With the old alternator, it only read 11.80.
(Posted in: Alternator Replacement)

P9290057.JPG
6654 hits | 65.96 KB | Posted: 9/29/05
(Posted in: Alternator Replacement)

P4150082.JPG
6657 hits | 65.04 KB | Posted: 4/16/05
(Posted in: Replacing Rear Differential Fluid)

4d-Loosen bolts on lug nut backplate.mp4
6674 hits | 1.52 MB | Posted: 9/11/06
Loosen the bolts behind the lug lugs the dana 50 (this is the hub assembly, which includes your bearings, that you'll be removing).
(Posted in: Ball Joint Replacement)

DSCF0010.JPG
6699 hits | 64.47 KB | Posted: 1/6/05
(Posted in: LANDYOT Radius Rod Installation)

P4150057.JPG
6726 hits | 61.32 KB | Posted: 4/16/05
(Posted in: Replacing Rear Differential Fluid)

P9290058.JPG
6730 hits | 68.93 KB | Posted: 9/29/05
And the old alternator is removed.
(Posted in: Alternator Replacement)

P9290075.JPG
6745 hits | 72.72 KB | Posted: 9/29/05
With the new alternator, the batteries read 13.99 volts with the vehicle running (and no accessories turned on). With the old alternator, they only read 11.85 with the vehicle running.
(Posted in: Alternator Replacement)

6c-Remove upper ball joint.mp4
6772 hits | 3.49 MB | Posted: 9/11/06
Remove the upper ball joint with the proper ball joint removal tool and air tools!
(Posted in: Ball Joint Replacement)