P9290071.JPG
6625 hits | 64.88 KB | Posted: 9/29/05
Alternator replacement is complete.
(Posted in: Alternator Replacement)

P9290079.JPG
6600 hits | 71.26 KB | Posted: 9/29/05
Complete Ford Powerstroke Excursion and SuperDuty alternator replacement article/howto available here.
(Posted in: Alternator Replacement)

4d-Loosen bolts on lug nut backplate.mp4
6543 hits | 1.52 MB | Posted: 9/11/06
Loosen the bolts behind the lug lugs the dana 50 (this is the hub assembly, which includes your bearings, that you'll be removing).
(Posted in: Ball Joint Replacement)

P9290049.JPG
6521 hits | 51.86 KB | Posted: 9/29/05
(Posted in: Alternator Replacement)

P9290046.JPG
6513 hits | 52.3 KB | Posted: 9/29/05
(Posted in: Alternator Replacement)

P9290056.JPG
6513 hits | 69.24 KB | Posted: 9/29/05
(Posted in: Alternator Replacement)

PA150088.JPG
6513 hits | 39.33 KB | Posted: 2/21/05
You can see the 90 degree CCV elbow connected to a 3/4" ID plastic coupler with two screw clamps going to the 3/4" ID coolant hose
(Posted in: CCV Modifications)

P6250036.JPG
6508 hits | 74.21 KB | Posted: 6/26/05
(Posted in: Factory Tech Valve Body install)

P6250035.JPG
6503 hits | 79.52 KB | Posted: 6/26/05
(Posted in: Factory Tech Valve Body install)

P1200007.JPG
6464 hits | 86.83 KB | Posted: 1/21/07
SuperDuty V-Code Leaf Spring part number: 2C3Z-5310-HA
(Posted in: V-Code Leaf Spring Installation)

P4150057.JPG
6457 hits | 61.32 KB | Posted: 4/16/05
(Posted in: Replacing Rear Differential Fluid)

P9290075.JPG
6456 hits | 72.72 KB | Posted: 9/29/05
With the new alternator, the batteries read 13.99 volts with the vehicle running (and no accessories turned on). With the old alternator, they only read 11.85 with the vehicle running.
(Posted in: Alternator Replacement)

P9290058.JPG
6454 hits | 68.93 KB | Posted: 9/29/05
And the old alternator is removed.
(Posted in: Alternator Replacement)

P6250004.JPG
6451 hits | 65.85 KB | Posted: 6/26/05
Complete install article available at http://www.fordexcursions.com/installs/install_6/index.php.
(Posted in: Factory Tech Valve Body install)

P4150082.JPG
6386 hits | 65.04 KB | Posted: 4/16/05
(Posted in: Replacing Rear Differential Fluid)

P9290057.JPG
6354 hits | 65.96 KB | Posted: 9/29/05
(Posted in: Alternator Replacement)

P9290077.JPG
6349 hits | 64.13 KB | Posted: 9/29/05
Testing the voltage at the new alternator -- it reads 14.20 volts. With the old alternator, it only read 11.80.
(Posted in: Alternator Replacement)

4a-Remove axle c-clip.mp4
6347 hits | 1.54 MB | Posted: 9/11/06
Remove axle c-clip from dana 50 front axle.
(Posted in: Ball Joint Replacement)

P1200021.JPG
6331 hits | 71.36 KB | Posted: 1/21/07
This install covers the passenger side leaf spring. When jacking up the passenger side, position your floor jack like I did in the above picture. If you're doing the driver's side, you can position the floor jack under the front differential.

[b]T...
(Posted in: V-Code Leaf Spring Installation)

Exhaust sleeve.jpg
6309 hits | 40.88 KB | Posted: 2/21/05
4" piece of aluminized exhaust pipe used for deleting the stock fume collector(Photo courtesy of TXToy)
(Posted in: CCV Modifications)

DSCF0010.JPG
6308 hits | 64.47 KB | Posted: 1/6/05
(Posted in: LANDYOT Radius Rod Installation)

P9290061.JPG
6291 hits | 62.34 KB | Posted: 9/29/05
New alternator (left) and old alternator (right).
(Posted in: Alternator Replacement)

DSCF0008.JPG
6247 hits | 105.78 KB | Posted: 1/6/05
(Posted in: LANDYOT Radius Rod Installation)

DSCF0006.JPG
6241 hits | 73.17 KB | Posted: 8/16/04
Thanks to the Firestone Steeltex recall and Ford recommending all Excursions go with a load "E" rated tire (my Steeltex's were load "D" range), I got 5 new BF Goodrich Rugged Trail T/A Tires for free!
(Posted in: BF Goodrich Rugged Trail T/A Tires)

PA150010.JPG
6223 hits | 68.3 KB | Posted: 10/30/05
(Posted in: Braided lines for ESOF/4x4)

P6250047.JPG
6221 hits | 73.72 KB | Posted: 6/26/05
(Posted in: Factory Tech Valve Body install)

P6250003.JPG
6199 hits | 69.4 KB | Posted: 6/27/05
(Posted in: Dieselsite Remote Transmission Filter install)

2IMG_0126accardo.JPG
6196 hits | 27.97 KB | Posted: 6/30/03
2003 Black Limited 4x4 Excursion with 6.0 Diesel. 14" Custom Leafs, 40" Hawgs, 16.5x12 Welds, Donahoe Nickel Plated Dual Shock Setup, Bilstein 7100 shocks, Kodiak Steps, High Angle CV Drive Shafts, Firestone Air Bags, on the way-ORU Cross Over Steer...
(Posted in: LIFTED)

7a-install upper ball joint.mp4
6190 hits | 2.29 MB | Posted: 9/11/06
Using the ball joint press and air tools, install the new ball joints. This process is fairly straight forward -- video of the top ball joint is shown but the process is repeated for both.
(Posted in: Ball Joint Replacement)

P4150084.JPG
6170 hits | 50.54 KB | Posted: 4/16/05
(Posted in: Replacing Rear Differential Fluid)

9d-Reinstall hub assembly & seal.mp4
6169 hits | 8.03 MB | Posted: 9/11/06
Reinstall hub assembly and seal.
(Posted in: Ball Joint Replacement)

P6250034.JPG
6166 hits | 65 KB | Posted: 6/26/05
(Posted in: Factory Tech Valve Body install)

CCV Hose back.JPG
6166 hits | 74.01 KB | Posted: 2/21/05
(Posted in: CCV Modifications)

P4150013.JPG
6140 hits | 58 KB | Posted: 4/16/05
(Posted in: Replacing Rear Differential Fluid)

4b-Remove washers.mp4
6134 hits | 655.33 KB | Posted: 9/11/06
Remove the 3 washers from the dana 50 front axle.
(Posted in: Ball Joint Replacement)

P4150088.JPG
6119 hits | 52.63 KB | Posted: 4/16/05
(Posted in: Replacing Rear Differential Fluid)

CCV hose down.JPG
6104 hits | 63.75 KB | Posted: 2/21/05
(Posted in: CCV Modifications)

P9290062.JPG
6101 hits | 68.08 KB | Posted: 9/29/05
(Posted in: Alternator Replacement)

P6250012.JPG
6093 hits | 60.82 KB | Posted: 6/27/05
(Posted in: Dieselsite Remote Transmission Filter install)

4g-Tap & pry lug nut plate loose.mp4
6073 hits | 4.45 MB | Posted: 9/11/06
Tap and pry loose the lug plate.
(Posted in: Ball Joint Replacement)

DSCF0014.JPG
6066 hits | 54.02 KB | Posted: 8/6/03
Another angle of the Hellwig bar during installation.
(Posted in: Hellwig Sway Bar & shock install)

8b-Inner seal.mp4
6064 hits | 2.52 MB | Posted: 9/11/06
Remove and install the new inner axle seal. (Outer axle seal should be pressed in by a shop or dealer with a press)
(Posted in: Ball Joint Replacement)

P4150089.JPG
6057 hits | 60.46 KB | Posted: 4/16/05
(Posted in: Replacing Rear Differential Fluid)

P6250009.JPG
6054 hits | 55.29 KB | Posted: 6/26/05
(Posted in: Factory Tech Valve Body install)

P6250079.JPG
6036 hits | 70.79 KB | Posted: 6/27/05
(Posted in: Dieselsite Remote Transmission Filter install)