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BW1356 001.jpg | Hits: 3182 | Size: 40.93 KB | Posted on: 8/6/03 | Link to this image


Bonus points if you wash the 'case in your gf's bathtub!

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BW1356 002.jpg | Hits: 2899 | Size: 51.23 KB | Posted on: 8/6/03 | Link to this image


A 1356 weighs 72.5 lbs

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BW1356-2 014.jpg | Hits: 3100 | Size: 50.12 KB | Posted on: 8/6/03 | Link to this image


Begin by removing the rear yoke or companion flange

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BW1356-2 015.jpg | Hits: 3018 | Size: 46.26 KB | Posted on: 8/6/03 | Link to this image


Now remove the bolts which hold the rear tailshaft housing on

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BW1356-2 016.jpg | Hits: 3063 | Size: 56.13 KB | Posted on: 8/6/03 | Link to this image


Now you'll find a c-clip behind the speedo drive gear - remove this

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BW1356-2 017.jpg | Hits: 2883 | Size: 47.92 KB | Posted on: 8/6/03 | Link to this image


Here you can just make out the BB which locates the speedo drive gear. Remove this and store carefully

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BW1356-2 018.jpg | Hits: 2860 | Size: 54.83 KB | Posted on: 8/6/03 | Link to this image


I used my bearning splitter to pull the drive gear off, but you can use long screwdrivers or pry bars *if you're careful*

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BW1356-2 019.jpg | Hits: 2796 | Size: 17.99 KB | Posted on: 8/6/03 | Link to this image


You can just make out the notch in the drive gear that the BB uses to locate it

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BW1356-2 021.jpg | Hits: 2835 | Size: 50.29 KB | Posted on: 8/6/03 | Link to this image


Now you must remove this snap ring; be sure you have _quality_ snap ring pliers. I eventually went to Snap On.

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BW1356-2 022.jpg | Hits: 3211 | Size: 62.96 KB | Posted on: 8/6/03 | Link to this image


Now you may remove the bolts which anchor the case halves. Carefully slide the back half off to expose what you see above.

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BW1356-2 023.jpg | Hits: 2555 | Size: 51.18 KB | Posted on: 8/6/03 | Link to this image


Now remove the front output yoke

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BW1356-2 026.jpg | Hits: 3205 | Size: 55.44 KB | Posted on: 8/6/03 | Link to this image


As a note of interest, here you can see the oil pump locator arm and the notch in the case in which it resides (and eventually eats thru)

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BW1356-2 060.jpg | Hits: 2799 | Size: 47.31 KB | Posted on: 8/19/03 | Link to this image


This is what happens to the oil pump locator arm if it eats thru the 'case

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BW1356-2 048.jpg | Hits: 2948 | Size: 81.15 KB | Posted on: 8/19/03 | Link to this image


Here's one (good) way to prevent oil pump failure. The rod increases contact area and makes it much harder to wear thru the 'case

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BW1356-2 027.jpg | Hits: 2745 | Size: 61.67 KB | Posted on: 8/7/03 | Link to this image


This is the oil pump pickup. Black rectangular magnet underneath it slides into a notch in the case

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BW1356-2 028.jpg | Hits: 2506 | Size: 63.21 KB | Posted on: 8/7/03 | Link to this image


You can now slide the front and rear cogs back toward you, bringing the chain with it. Here you see the rear assembly removed from the planetary gears (still in the case)

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BW1356-2 030.jpg | Hits: 2564 | Size: 88.03 KB | Posted on: 8/7/03 | Link to this image


This is the high range/neutral/low range selector. Note the shift fork pads (white) in which it always spins.

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BW1356-2 063.jpg | Hits: 2595 | Size: 38.69 KB | Posted on: 8/19/03 | Link to this image


Here you see what happens if the shift fork pads wear thru; this 'case had 208k miles on it

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BW1356-2 034.jpg | Hits: 2505 | Size: 100.88 KB | Posted on: 8/7/03 | Link to this image


Now flip the front case half over and pry out the front input seal to reveal this snap ring. Be certain you have a nice pair of duckbill snap ring pliers to spread this one

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BW1356-2 042.jpg | Hits: 2601 | Size: 25.26 KB | Posted on: 8/7/03 | Link to this image


Duckbill pliers as mentioned above

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BW1356-2 043.jpg | Hits: 2505 | Size: 74.68 KB | Posted on: 8/19/03 | Link to this image


Remove this large "snap ring" and the planetary assy will drop out

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BW1356-2 046.jpg | Hits: 2784 | Size: 35.67 KB | Posted on: 8/19/03 | Link to this image


Checking play in the planetary assy, movement should not exceed 60/1000. See this: http://www.atra-gears.com/gears/sep01/taming.html

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BW1356-2 044.jpg | Hits: 2397 | Size: 67.67 KB | Posted on: 8/19/03 | Link to this image


Some of the bearings are retained with internal snap rings like this

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BW1356-2 045.jpg | Hits: 2570 | Size: 46.56 KB | Posted on: 8/19/03 | Link to this image


I pulled the tailshaft bearing out like so

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BW1356-2 047.jpg | Hits: 2418 | Size: 67.64 KB | Posted on: 8/19/03 | Link to this image


The needle bearings which support the rear of the front output were difficult to remove. I finally cut most of the cage with my Dremel (there's a notch in the case which helps) and then yanked it with my slide hammer

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BW1356-2 053.jpg | Hits: 2418 | Size: 76.88 KB | Posted on: 8/19/03 | Link to this image


The internals of the oil pump assy

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BW1356 013.jpg | Hits: 2764 | Size: 68.85 KB | Posted on: 8/19/03 | Link to this image


Here's all the rebuild parts I ordered. Top: seals and bearings, lower left new Morse chain, lower right new oil pump assy

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BW1356-2 051.jpg | Hits: 2631 | Size: 91.34 KB | Posted on: 8/19/03 | Link to this image


Here's most of the tools I used. Note the nice, large red-handled Snap-On snap ring pliers

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BW1356-2 037.jpg | Hits: 2525 | Size: 48.15 KB | Posted on: 10/20/03 | Link to this image


All done in the gf's spare bedroom

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BW1356-2 065.jpg | Hits: 2204 | Size: 50.56 KB | Posted on: 1/17/09 | Link to this image


A BW4407 weighs 117lbs


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