1989 Ford Bronco Long Travel Driveshaft pictures, videos, and sounds


Hits: 950 Size: 53.07 KB Posted: 11/30/07 cut the female slip off yoke #1	Hits: 946 Size: 52.27 KB Posted: 11/30/07 the yokes have a 1.75" OD, found a piece of 2" .120 wall to serve as a sleeve to join the two slips ...	Hits: 971 Size: 56.87 KB Posted: 11/30/07 cut the male slip off driveshaft number #1	Hits: 947 Size: 64.3 KB Posted: 11/30/07 grafting spline #1 onto shaft #2. angle iron jig.	Hits: 837 Size: 58.78 KB Posted: 11/30/07 yokes must be lined up before the male splines are welded up. the keyway must be in the right spot.
Hits: 1031 Size: 54.88 KB Posted: 11/30/07 male splines welded up, ready for grinding.	Hits: 890 Size: 65.88 KB Posted: 11/30/07 drilling the sleeve tube for plug welds. 3x3/8" for each side.	Hits: 955 Size: 65.08 KB Posted: 11/30/07 use the male spline to line up the yokes before you weld them.	Hits: 916 Size: 71.65 KB Posted: 11/30/07 plug welded	Hits: 915 Size: 64.23 KB Posted: 11/30/07 also welded the edge of the sleeve. heres a shot of the assembly
Hits: 912 Size: 59.95 KB Posted: 11/30/07 male splines ground smooth, 10" overall length.	Hits: 934 Size: 63.02 KB Posted: 11/30/07 10" in the female slip as well	Hits: 975 Size: 60.86 KB Posted: 11/30/07 this gives ~8.5" of travel with a minimum spline engagement of 1.5" at full droop	Hits: 952 Size: 47.2 KB Posted: 11/30/07 yokes ground for high clearance	Hits: 1048 Size: 57.22 KB Posted: 11/30/07 ready to install
Hits: 967 Size: 73.8 KB Posted: 11/30/07