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clutch-rod.jpg | Hits: 418 | Size: 75.48 KB | Posted on: 10/11/06 | Link to this image


After the body lift i was forced a question. What to do with the mechanical clutch system.i was going to add 3" to the rod but as you can see the rod end was worn reall bad. so i decided to redesign it stronger. I did not want this to fail off road

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clutch-rod4.jpg | Hits: 427 | Size: 89.19 KB | Posted on: 10/11/06 | Link to this image


here is another angle. you can see the pivet end is junk.

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clutch-rod2.jpg | Hits: 392 | Size: 72.91 KB | Posted on: 10/11/06 | Link to this image


The rod is almost 1/2 thick.

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cluch-rod3.jpg | Hits: 420 | Size: 71.54 KB | Posted on: 10/11/06 | Link to this image


the leagth is 23" so i need one 3" longer to off set the body lift and i added 1/2 for the taller body mounts.

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clutch rod5.jpg | Hits: 543 | Size: 87.42 KB | Posted on: 11/3/06 | Link to this image


The equlizer rod (Below the linkage) the rectangle hole rounds out and causes slop in the shifter and makes you think the clutch needs replacing.

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clutch12.jpg | Hits: 532 | Size: 84.96 KB | Posted on: 10/11/06 | Link to this image


I looked at the sprint car circuit and got a custom made rod and heim joints.

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clutch11.jpg | Hits: 517 | Size: 82.49 KB | Posted on: 10/11/06 | Link to this image


Here is a closeup of how it was going to connect the equlizer. bar

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clutch10.jpg | Hits: 420 | Size: 98.43 KB | Posted on: 10/11/06 | Link to this image


Here is all the rod parts and the bellcrank. i found the plastic bushings were broken and had to goto ford to get new ones.

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clutch9.jpg | Hits: 534 | Size: 102.51 KB | Posted on: 10/11/06 | Link to this image


Here is the bell crank all rebuilt and ready to go back in the truck.

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clutch8.jpg | Hits: 454 | Size: 92.51 KB | Posted on: 10/11/06 | Link to this image


Here is the bell crank end of the clutch rod.

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clutch7.jpg | Hits: 576 | Size: 104.57 KB | Posted on: 10/11/06 | Link to this image


Here is the rod all painted and ready to reinstall.

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clutch6.jpg | Hits: 613 | Size: 113.46 KB | Posted on: 10/11/06 | Link to this image


Here is the bell crank back in the bronco.

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clutch5.jpg | Hits: 458 | Size: 104.33 KB | Posted on: 10/11/06 | Link to this image


Here is the connection to the throw out arm.

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clutch4.jpg | Hits: 519 | Size: 108.86 KB | Posted on: 10/11/06 | Link to this image


here is a shot of the rod going up to the equlizer bar. it is here i found another issue. the hole thru the floor was on the angle of the floorboards. i decided i would trim here (i had to replace the floor board anyway (rotted out) and i will use a shifter boot to cover the hole or a throwup arm cover boot).

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clutch3.jpg | Hits: 443 | Size: 89.98 KB | Posted on: 10/11/06 | Link to this image


Not the cleanest hole but it will work for now.

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clutch.jpg | Hits: 434 | Size: 93.39 KB | Posted on: 10/11/06 | Link to this image


Here is the top end of the hole in the floor.

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clutch2.jpg | Hits: 519 | Size: 63.43 KB | Posted on: 10/11/06 | Link to this image


Here is the connection to the equlizer bar. This setup works great.


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