Url
Tag
Img
Thumb

3g_2g.jpg | Hits: 838 | Size: 108.19 KB | Posted on: 10/30/06 | Link to this image


I fount out my pretty alt was not working correctly. I ben reading on a 3G 130 amp swap. so off to the junk yard i went. (I should have read more and looked at what i got. This is a 3G alt, but it is out of a Ford Tempo. It would work as a second alt (On board welder) but the mounting ears are at 10-2 not the wanted 12-6)

Url
Tag
Img
Thumb

3g.jpg | Hits: 813 | Size: 83.79 KB | Posted on: 10/30/06 | Link to this image


This is the Tempo alt not what you want fof the swap. the plugs are the same as the correct one.

Url
Tag
Img
Thumb

3g3.jpg | Hits: 766 | Size: 93.07 KB | Posted on: 10/30/06 | Link to this image


WRONG ALT THIS IS A TEMPO
see the mounts are in the wrong spot.

Url
Tag
Img
Thumb

3g2.jpg | Hits: 818 | Size: 89.39 KB | Posted on: 10/30/06 | Link to this image


Here is the Back of the TEMPO alt. I decided i going to turn this into a welding alt. the mount will work great for that.

Url
Tag
Img
Thumb

alt.jpg | Hits: 839 | Size: 96.01 KB | Posted on: 10/30/06 | Link to this image


This is a TEMPO alt not a direct swap for a bronco or F150

Url
Tag
Img
Thumb

3g large and small 2.jpg | Hits: 806 | Size: 79.24 KB | Posted on: 10/30/06 | Link to this image


Well another trip the the yard and i got this correct alt off a Taruas. At this time the pullies are wrong i need to swap them. i took them to AutoZone and benched tested them both were great alts and i had them swap the pullies. no issues.

Url
Tag
Img
Thumb

3g-wrong-pulleys.jpg | Hits: 893 | Size: 80.26 KB | Posted on: 10/30/06 | Link to this image


here is another view before i swapped the pullies.

Url
Tag
Img
Thumb

3g large and small correct pulleys.jpg | Hits: 895 | Size: 83.96 KB | Posted on: 10/30/06 | Link to this image


after i returned from the auto store here they are correct pullies on the correct alt.

Url
Tag
Img
Thumb

3g 130 and 95 correct pulleys.jpg | Hits: 904 | Size: 90.92 KB | Posted on: 10/30/06 | Link to this image


Here is a front view. of both 3Gs

Url
Tag
Img
Thumb

3g large and small case.jpg | Hits: 893 | Size: 80.28 KB | Posted on: 10/30/06 | Link to this image


Here is the back. they are both the same connections minus the mounting ears.

Url
Tag
Img
Thumb

3g-alt_wiring.gif | Hits: 1040 | Size: 7.38 KB | Posted on: 10/30/06 | Link to this image


This was taken from another web site, sorry not sure whom i stole this from but thank you. this is to show how the parts are wired

Url
Tag
Img
Thumb

open_harness.jpg | Hits: 874 | Size: 41.02 KB | Posted on: 10/30/06 | Link to this image


This is for the people swapping the later 2G in thier truck. this 2G has on the side. i was helping a friend do his and he needed this picture. again stolen from the web author unknown.

Url
Tag
Img
Thumb

external_regulator.jpg | Hits: 834 | Size: 86.8 KB | Posted on: 10/30/06 | Link to this image


on my year i get to toss all this in the trash the regulator is now built in the alt and much cleaner install. The too was found on the web, author unknown.

Url
Tag
Img
Thumb

relay_regulator_wires.jpg | Hits: 825 | Size: 122.81 KB | Posted on: 10/30/06 | Link to this image


Here is Jezebel wiring mess. you can see the regulator and all the wires that goto it.

Url
Tag
Img
Thumb

wiring-mess.jpg | Hits: 867 | Size: 126.5 KB | Posted on: 10/30/06 | Link to this image


I get to toss most of these into the trash it is a fire waiting to start....

Url
Tag
Img
Thumb

wiring mess2.jpg | Hits: 864 | Size: 123.94 KB | Posted on: 11/3/06 | Link to this image


Here is another view of the mess i going to remove.

Url
Tag
Img
Thumb

3g-alt_pigtail.jpg | Hits: 822 | Size: 12.29 KB | Posted on: 10/30/06 | Link to this image


there are a couple was to do the wiring. you can lookup Fireguy and his website and order everything you need or you can make your own.i could not wait i am a now person. here is his alt harness.

Url
Tag
Img
Thumb

3G old wire harness.jpg | Hits: 938 | Size: 94.76 KB | Posted on: 10/30/06 | Link to this image


Here is the harness that was on the 3G. i just cut it longer at the junk Yard.

Url
Tag
Img
Thumb

3G old wire harness 2.jpg | Hits: 879 | Size: 99.54 KB | Posted on: 10/30/06 | Link to this image


here is another view of stock harness.

Url
Tag
Img
Thumb

newharness2.jpg | Hits: 866 | Size: 47.79 KB | Posted on: 10/30/06 | Link to this image


Here is my home made harness. i tossed a couple of the wires in the stock harness. the new uses 3 wires i soldered and heat shrank all connections.

Url
Tag
Img
Thumb

3G new wire Harness.jpg | Hits: 1627 | Size: 100.91 KB | Posted on: 10/30/06 | Link to this image


Here the harness is all connected and ready for install. the wire not connected it the IGN hot or on wire, when it senses 12V the alt turns on. the white went to the same location i did before and the yellow goes to the Bat+ post on the alt. easy install.

Url
Tag
Img
Thumb

new breaker bronco.jpg | Hits: 945 | Size: 48.48 KB | Posted on: 10/30/06 | Link to this image


Ok-next issue when pulling a higher amp output you need to increase the charge cables. i wouls suggest to install a fuse and or circuit breaker. this will protect in case of alt failure. i went with the circuit breaker since i will not need to carry a spare fuse that would not be able to find when and if i needed it....lol

Url
Tag
Img
Thumb

new cables2.jpg | Hits: 888 | Size: 55.35 KB | Posted on: 10/30/06 | Link to this image


how this circuit breaker works when it gets tripped the lever pops out in the center. you just fix the issue and reset it and go.

Url
Tag
Img
Thumb

new charging wires.jpg | Hits: 958 | Size: 85.37 KB | Posted on: 10/30/06 | Link to this image


Here are all the new wires. i planning on adding a second battery with the selector switc so i took the charge wire to the battery and a new wire from the battery to the starter relay. this is 2 Guage welding wire.

Url
Tag
Img
Thumb

new cable.jpg | Hits: 809 | Size: 61.65 KB | Posted on: 10/30/06 | Link to this image


Here is the connection for the battery.

Url
Tag
Img
Thumb

new relay.jpg | Hits: 863 | Size: 98.68 KB | Posted on: 10/30/06 | Link to this image


I wanted to have a power panel i could pull off fast if or when i need to replace the fender. I got the newer relay and mounted it the new power panel.

Url
Tag
Img
Thumb

newcircuit and relay.jpg | Hits: 936 | Size: 72.98 KB | Posted on: 10/30/06 | Link to this image


Here i have added the circuit breaker.

Url
Tag
Img
Thumb

new circuit and relay.jpg | Hits: 758 | Size: 88.86 KB | Posted on: 10/30/06 | Link to this image


Now i am ready to start wiring this thing this is from the BAT+ alt post to the circuit breaker then to the battery..

Url
Tag
Img
Thumb

3ginstalled.jpg | Hits: 925 | Size: 109.78 KB | Posted on: 10/30/06 | Link to this image


on the 4.9 the bottom alt bracket was a adjustable bar i install the alt like the 2G was installed. the green and red is the 12V on wire. it connects to the green with red wire it was connected to before.

Url
Tag
Img
Thumb

3ginstall2.jpg | Hits: 844 | Size: 93.6 KB | Posted on: 10/30/06 | Link to this image


Here is a different view of the alt installed.

Url
Tag
Img
Thumb

newharness3.jpg | Hits: 1155 | Size: 106.34 KB | Posted on: 10/30/06 | Link to this image


Here are all the wires connected. the plug on the bottom that is open right now is the power bypass for the fuse block and inside power needes. it get connected to the battery pos or the battery side of the relay. i was soldering new ends on the other pigtail so i can jut plug it in and go.

Url
Tag
Img
Thumb

newharness4.jpg | Hits: 833 | Size: 105.1 KB | Posted on: 10/30/06 | Link to this image


another view of the battery and panel connections.

Url
Tag
Img
Thumb

newharness.jpg | Hits: 909 | Size: 113.38 KB | Posted on: 10/30/06 | Link to this image


i decided to chop out the connector and wire directly to a battery plus connection. you can see it on the top of the relay.

Url
Tag
Img
Thumb

new-battery.jpg | Hits: 759 | Size: 100.49 KB | Posted on: 10/30/06 | Link to this image


Last look at the battery connection. like the hold down?


About SuperMotors | Contact Us | FAQ/Help | Legal
Copyright © 1998-2022 Web Design Solutions, Inc.
All rights reserved. Duplication & reproduction is strictly prohibited.
SuperMotors.net v5.0.2 ChangeLog