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block casting.jpg | Hits: 521 | Size: 69.67 KB | Posted on: 12/23/06 | Link to this image


here is the block casting number

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exhaust manifold.jpg | Hits: 527 | Size: 70.14 KB | Posted on: 12/23/06 | Link to this image


here is the exhaust manifold numbers

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newpangasket.JPG | Hits: 477 | Size: 25.93 KB | Posted on: 2/16/07 | Link to this image


Here is the oil Pan gasket.

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newpangasket2.JPG | Hits: 498 | Size: 20.52 KB | Posted on: 2/16/07 | Link to this image


the back side of the gasket.

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newpangasket3.JPG | Hits: 644 | Size: 27.91 KB | Posted on: 2/16/07 | Link to this image


here is the part number OS30930 from NAPA

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newpangasket4.JPG | Hits: 487 | Size: 35 KB | Posted on: 2/16/07 | Link to this image


here is the top front of the pan gasket.

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newoilpump6.JPG | Hits: 582 | Size: 37.66 KB | Posted on: 2/16/07 | Link to this image


Here is the NAPA new oil pump part number 601-1053

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newoilpump5.JPG | Hits: 675 | Size: 35.82 KB | Posted on: 2/16/07 | Link to this image


here is the new oil pump.

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newoilpump4.JPG | Hits: 557 | Size: 35.12 KB | Posted on: 2/16/07 | Link to this image


here is the bottom of the new pump

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newoilpump3.JPG | Hits: 493 | Size: 28.65 KB | Posted on: 2/16/07 | Link to this image


here is the top of the oil pump. the drive and the oil pressure side out.

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newoilpump2.JPG | Hits: 527 | Size: 29.66 KB | Posted on: 2/16/07 | Link to this image


here is the oil pressure regulator. and the oil intake side.

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newoilpump.JPG | Hits: 503 | Size: 31.18 KB | Posted on: 2/16/07 | Link to this image


Here are both of the gaskets for the pickup tube and the pump to block.

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newmotormount3.JPG | Hits: 610 | Size: 39.8 KB | Posted on: 2/16/07 | Link to this image


Here is the new NAPA Motor mounts. Part number 602-1287

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motormount6.JPG | Hits: 649 | Size: 35.67 KB | Posted on: 2/16/07 | Link to this image


The other new NAPA Motormount part number 602-1286

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newmotormount4.JPG | Hits: 650 | Size: 34.25 KB | Posted on: 2/16/07 | Link to this image


here is one of the mounts

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newmotormount2.JPG | Hits: 518 | Size: 33.57 KB | Posted on: 2/16/07 | Link to this image


new motor mount

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newmotormount.JPG | Hits: 641 | Size: 36.32 KB | Posted on: 2/16/07 | Link to this image


new motor mount

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motormount5.JPG | Hits: 522 | Size: 30.83 KB | Posted on: 2/16/07 | Link to this image


here is the new mount

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new clutch.JPG | Hits: 692 | Size: 47.19 KB | Posted on: 2/16/07 | Link to this image


here is the new clutch kit part number MU1009-1A

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new clutch2.JPG | Hits: 457 | Size: 73.17 KB | Posted on: 2/16/07 | Link to this image


new clutch kit top of box

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new clutch3.JPG | Hits: 525 | Size: 51.13 KB | Posted on: 2/16/07 | Link to this image


the documents in the box

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new clutch4.JPG | Hits: 492 | Size: 63.95 KB | Posted on: 2/16/07 | Link to this image


here is inside the box

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new clutch5.JPG | Hits: 547 | Size: 64.02 KB | Posted on: 2/16/07 | Link to this image


here is the new disc- all wrapped up.

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new clutch6.JPG | Hits: 639 | Size: 66.51 KB | Posted on: 2/16/07 | Link to this image


here is the other side of the disc

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new clutch7.JPG | Hits: 481 | Size: 30.56 KB | Posted on: 2/16/07 | Link to this image


here is the pilot bushing, throw out and alignment tool

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new clutch8.JPG | Hits: 630 | Size: 34.59 KB | Posted on: 2/16/07 | Link to this image


here is the other side of the three

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new clutch9.JPG | Hits: 467 | Size: 56.57 KB | Posted on: 2/16/07 | Link to this image


here is the working side of the pressure plate.

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new clutch10.JPG | Hits: 626 | Size: 63.11 KB | Posted on: 2/16/07 | Link to this image


here is the throw out side.

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motorprep1.JPG | Hits: 628 | Size: 71.64 KB | Posted on: 3/1/07 | Link to this image


No wonder why this was leaking oil. the oil pan gasket is sticking out all over.

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motorprep2.JPG | Hits: 515 | Size: 61.67 KB | Posted on: 3/1/07 | Link to this image


here is the other side. it gasket is out in many places as well.

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motorprep3.JPG | Hits: 576 | Size: 36.94 KB | Posted on: 3/1/07 | Link to this image


if you look under the oil filter you can see the pan gasket sticking out all over.

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motorprep4.JPG | Hits: 703 | Size: 54.06 KB | Posted on: 3/1/07 | Link to this image


another view of the pan gasket sticking out. I was told the newer blocks were not tapped for the manual clutch but this one is.

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motorprep5.JPG | Hits: 731 | Size: 66.14 KB | Posted on: 3/1/07 | Link to this image


here is the stock 2G. it is a 10-2 bolt not 12-6 but the mount will do both.

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motorprep6.JPG | Hits: 519 | Size: 67.28 KB | Posted on: 3/1/07 | Link to this image


here is the other side of the 2G alt.

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rear main.JPG | Hits: 479 | Size: 62.11 KB | Posted on: 3/12/07 | Link to this image


i wanted to replace the pilot bearing and rear main seal so here was the start.

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pilot bushing remove tool.JPG | Hits: 660 | Size: 80.29 KB | Posted on: 3/12/07 | Link to this image


i going to give this a try first but the roller bearing might be an issue. this threads into the bushing and you pump it with a grease gun. they pop right out.

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pilot bushing.JPG | Hits: 503 | Size: 51.44 KB | Posted on: 3/12/07 | Link to this image


well the screw in tool failed to get a bit due to the roller bearings. so the good old stand by is a plug and grease. i used a 1/2 deep socket and put the small washer and bolt to stop the grease from going thru the socket. i filled the bearing with grease and put the socke in the hole and hit it with a hammer.

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pilot bushing2.JPG | Hits: 635 | Size: 48.35 KB | Posted on: 3/12/07 | Link to this image


i got it out 1/2 inch i pulled the socket out and filled more grease in the void and put the socket back in and hit with the hammer and it came right out.

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rear main2.JPG | Hits: 610 | Size: 57.45 KB | Posted on: 3/12/07 | Link to this image


the next thing was the main seal. i put a screw driver on the edge of the seal and it came right out. i cleaned the grease off the pilot hole and the main seal.

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rear main3.JPG | Hits: 603 | Size: 66.84 KB | Posted on: 3/12/07 | Link to this image


the new seal went right in with out too much fuss.

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oil pump.JPG | Hits: 607 | Size: 70.06 KB | Posted on: 3/12/07 | Link to this image


after removing a few dozen bolts the oil pan and pan rails were off. the gasket was beat bad----it was way over tighened.

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oil pump2.JPG | Hits: 461 | Size: 64.59 KB | Posted on: 3/12/07 | Link to this image


here is the old pump. i did not see anything wrong but since i was here and it is easier to swap a few parts now than find out after the swap there is an issue.

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oil pump3.JPG | Hits: 466 | Size: 36.59 KB | Posted on: 3/12/07 | Link to this image


this is dark but it is the pickup tube and there is nothing in the screen and it looks good.

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oil pump drive.JPG | Hits: 518 | Size: 36.32 KB | Posted on: 3/12/07 | Link to this image


i got the pump out with out much fuss as well. just below the motormount bolt you can see the oil pump drive.

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oil pump drive2.JPG | Hits: 646 | Size: 73.25 KB | Posted on: 3/12/07 | Link to this image


this is a close up of the drive it is like a long allen wrench.

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oil pump4.JPG | Hits: 623 | Size: 76.63 KB | Posted on: 3/12/07 | Link to this image


here is the old pump out of its home. i just need to remove the pickup tube and clean it up and install on the new pump.

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oil pump5.JPG | Hits: 572 | Size: 110.5 KB | Posted on: 3/12/07 | Link to this image


after a good cleaning and the new gasket the pickup tube gets bolted to the new pump.

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oil pump6.JPG | Hits: 483 | Size: 99.77 KB | Posted on: 3/12/07 | Link to this image


here is the other side of the tube and oil pump.

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oil pump7.JPG | Hits: 567 | Size: 56.04 KB | Posted on: 3/12/07 | Link to this image


here is the pump installed with a new pump to motor gasket.

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oil pump8.JPG | Hits: 488 | Size: 63.88 KB | Posted on: 3/12/07 | Link to this image


here is the other side of the motor withthe new pump.

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oil pan.JPG | Hits: 513 | Size: 61.44 KB | Posted on: 3/12/07 | Link to this image


time to toss the old gasket and clean the oil pan.

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oil pan2.JPG | Hits: 616 | Size: 66.62 KB | Posted on: 3/12/07 | Link to this image


new gaskets and a goood cleanup the pan and rails are reinstalled

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oil pan3.JPG | Hits: 475 | Size: 64.69 KB | Posted on: 3/12/07 | Link to this image


here is the other side of the pan installed

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flywheel3.JPG | Hits: 560 | Size: 63.65 KB | Posted on: 4/21/07 | Link to this image


I cleaned the fly wheel as bast as i could. this was in good condition.

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motor plate.JPG | Hits: 608 | Size: 69.46 KB | Posted on: 4/21/07 | Link to this image


i cleaned the motor plate and installed it.

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flywheel.JPG | Hits: 572 | Size: 60.48 KB | Posted on: 4/21/07 | Link to this image


i installed the flywheel and tourqued the bolt to the book specs.

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antisize.JPG | Hits: 541 | Size: 52.43 KB | Posted on: 4/21/07 | Link to this image


after cleaning the threads real good in the crank and the bolts i added some red locktite.

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pilot bushing.JPG | Hits: 608 | Size: 62.96 KB | Posted on: 4/21/07 | Link to this image


time to install the new pilot bushing.

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pilot bushing2.JPG | Hits: 634 | Size: 49.21 KB | Posted on: 4/21/07 | Link to this image


here is the new pilot bushing installed. i used a socket and a mallet to set it in place.

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pressure plate installed.JPG | Hits: 664 | Size: 74.31 KB | Posted on: 4/21/07 | Link to this image


Finally the new 11" clutch and pressure plate was installed. now she is ready to be installed in the truck.

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new motor mountpassside.JPG | Hits: 540 | Size: 41.15 KB | Posted on: 7/4/07 | Link to this image


here is the pass side new motor mount

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new motormounts driverside.JPG | Hits: 517 | Size: 67.21 KB | Posted on: 7/4/07 | Link to this image


here is the new drivers side mount installed.

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motor ready.JPG | Hits: 563 | Size: 75.16 KB | Posted on: 3/20/07 | Link to this image


this is now ready for the install.


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