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old raditor.JPG | Hits: 578 | Size: 61.35 KB | Posted on: 6/9/07 | Link to this image


When we got Brutis all seemed fine. a week later we smelled anti-freeze. i looked closer and found it had a small leak. i temp used stop leak this worked for a couple months. here is the swap out. this is a view of how i started.

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old raditor2.JPG | Hits: 492 | Size: 54.96 KB | Posted on: 6/9/07 | Link to this image


here is the other side of the raditor

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old raditor3.JPG | Hits: 529 | Size: 41.04 KB | Posted on: 6/9/07 | Link to this image


you can see some of the leak here next to the tank.

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old raditor4.JPG | Hits: 469 | Size: 51.96 KB | Posted on: 6/9/07 | Link to this image


there are 3 10mm screw on the top of the fan shroud. i removed them.

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old raditor5.JPG | Hits: 476 | Size: 42.71 KB | Posted on: 6/9/07 | Link to this image


there are 2 more screws on the side of the shroud.

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old raditor6.JPG | Hits: 471 | Size: 44.18 KB | Posted on: 6/9/07 | Link to this image


there are 2 more on the drivers side of the shroud as well.

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wrenches.JPG | Hits: 493 | Size: 43.72 KB | Posted on: 6/9/07 | Link to this image


these are the only way to get the cooler lines off without rounding the fittings.

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old raditor7.JPG | Hits: 480 | Size: 52.98 KB | Posted on: 6/9/07 | Link to this image


you have to use the 3/4 hose wrench to remove the oil cooler lines. you can see the leak was worse than i thought.

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old raditor8.JPG | Hits: 467 | Size: 51.29 KB | Posted on: 6/9/07 | Link to this image


the trany cooler lines are 1/2 i removed them as wel. you can see it was leaking this side too.

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old raditor9.JPG | Hits: 481 | Size: 50.16 KB | Posted on: 6/9/07 | Link to this image


al that is left to disconnect from the raditor is the heater return line 5/8 inch hose and the over fill hose.

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old raditor10.JPG | Hits: 517 | Size: 50.38 KB | Posted on: 6/9/07 | Link to this image


this is the oil cooler lines.

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skid plate.JPG | Hits: 511 | Size: 64.05 KB | Posted on: 6/9/07 | Link to this image


to get the bottom shroud out you need to drop the front skid plate. i used a 10mm on the cross memebr and 15mm for the frame bolts.

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old raditor11.JPG | Hits: 495 | Size: 53.26 KB | Posted on: 6/9/07 | Link to this image


here is the tranny cooler side a second view

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old raditor12.JPG | Hits: 495 | Size: 60.69 KB | Posted on: 6/9/07 | Link to this image


the raditor came right out. i cleaned the front end so there as no oil or p/s fluid and road crud.

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old raditor13.JPG | Hits: 536 | Size: 65.91 KB | Posted on: 6/9/07 | Link to this image


here are most of the old parts. i did not toss anything until i knew i did not need it for any parts on them.

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old raditor14.JPG | Hits: 533 | Size: 94.54 KB | Posted on: 6/9/07 | Link to this image


here is the old raditor out in the yard.

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new thermastat.JPG | Hits: 530 | Size: 48.7 KB | Posted on: 6/9/07 | Link to this image


while i was replaceing most of the cooling system i replaced the thermastat with a 160 degree unit.

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new thermastat2.JPG | Hits: 493 | Size: 68.65 KB | Posted on: 6/9/07 | Link to this image


to pull out the old one it taks a 9/16 wrench and out she comes. i cleaned all the parts up before restalling it.

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new thermastat3.JPG | Hits: 533 | Size: 40.02 KB | Posted on: 6/9/07 | Link to this image


here is the new part and the new gasket. they swapped to an o-ring so the swap was fast and painless.

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new thermastat4.JPG | Hits: 538 | Size: 66.14 KB | Posted on: 6/9/07 | Link to this image


make sure you install the thermastat in the correct manor--the point should point to the raditor side of the motor.

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new thermastat5.JPG | Hits: 526 | Size: 66.69 KB | Posted on: 6/9/07 | Link to this image


reinstall the stud and the bolt and then the ground wire and then the nut. the thermastat swap is complete.

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new raditor.JPG | Hits: 544 | Size: 50.49 KB | Posted on: 6/9/07 | Link to this image


i caled around and found that 1-800 raditors had the best price on this i told then it was for the 454 with the oil and auto tranny cooler it comes with a lifetime warrenty for $226 new not reman.

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new raditor2.JPG | Hits: 505 | Size: 51.61 KB | Posted on: 6/9/07 | Link to this image


looks all pretty in the box.

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new raditor oil cooler2.JPG | Hits: 586 | Size: 64.65 KB | Posted on: 6/9/07 | Link to this image


here is the oil cooler side of the raditor

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new raditor oil cooler.JPG | Hits: 496 | Size: 59.21 KB | Posted on: 6/9/07 | Link to this image


here is a closer view of the oil cooler inside.

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new raditor trans cooler2.JPG | Hits: 583 | Size: 66.89 KB | Posted on: 6/9/07 | Link to this image


here is the tranny cooler side of the raditor.

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new raditor trans cooler.JPG | Hits: 534 | Size: 57.51 KB | Posted on: 6/9/07 | Link to this image


here is a closer view of the trany cooler side

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cooler lines.JPG | Hits: 516 | Size: 34.73 KB | Posted on: 6/9/07 | Link to this image


after making sure the raditor was seated in the lower mounts i connected the tranny cooler lines.

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oil lines.JPG | Hits: 553 | Size: 52.23 KB | Posted on: 6/9/07 | Link to this image


i reconnected the oil cooler lines after replacing the o-rings. i was missing one.

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new raditor3.JPG | Hits: 612 | Size: 57.77 KB | Posted on: 6/9/07 | Link to this image


i replaced the heater return line and the over flow line.

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new lower hose.JPG | Hits: 543 | Size: 67.26 KB | Posted on: 6/9/07 | Link to this image


here is the lower line. i replaced it as well.

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new lower hose2.JPG | Hits: 532 | Size: 54.03 KB | Posted on: 6/9/07 | Link to this image


this is the NAPA number 8400 for the lower.

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shroud.JPG | Hits: 529 | Size: 68.78 KB | Posted on: 6/9/07 | Link to this image


after a good cleaning the top shroud goes back into place

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new raditor4.JPG | Hits: 578 | Size: 53.22 KB | Posted on: 6/9/07 | Link to this image


here is the new top hose.

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new raditor5.JPG | Hits: 544 | Size: 64.81 KB | Posted on: 6/9/07 | Link to this image


here s the completed job. i reconnected the front axle vent clamp to the shroud and topped the anti freeze and oil thne ran the beast and topped the tranny fluid this is running real cool now.


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