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09Corners.JPG | Hits: 648 | Size: 30.14 KB | Posted on: 3/26/06 | Link to this image


I planned to shoot some 'before' pics, but I forgot. Now it's too late.

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06Corners.JPG | Hits: 570 | Size: 45.78 KB | Posted on: 3/26/06 | Link to this image


These are just resting in place so I can see what I'm heading for.

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08Corners.JPG | Hits: 623 | Size: 55.33 KB | Posted on: 3/26/06 | Link to this image


The room is too small to get a full shot - I'm standing on a ladder here.

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10Corners.JPG | Hits: 610 | Size: 37.83 KB | Posted on: 3/26/06 | Link to this image


Some scrap angle iron from my construction days makes the perfect mounting ledge. It's lag-screwed to the studs, and I'll spray-paint it later to match the walls.

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12Fit.JPG | Hits: 661 | Size: 40.08 KB | Posted on: 3/26/06 | Link to this image


I'm just test-fitting the desktop right now. I used my laser level to cut the tops of the 2 supports in front of the window, and the carpet is cut out so they rest on the slab. I'll cut it out between them later.

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14Fit.JPG | Hits: 587 | Size: 27.71 KB | Posted on: 3/26/06 | Link to this image


This is my g/f's side. She needs a lot of room for scrapbooking.

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16Fit.JPG | Hits: 625 | Size: 22.07 KB | Posted on: 3/26/06 | Link to this image


This is the rest of her side.

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15Fit.JPG | Hits: 553 | Size: 44.5 KB | Posted on: 3/26/06 | Link to this image


This is my side. I'll replace that track shelving with built-ins after I finish the desk.

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17Stain.JPG | Hits: 843 | Size: 63.34 KB | Posted on: 3/26/06 | Link to this image


We ironed on all the edge tape & stained everything but the TOP of the desktops. I'll do that all at once when it's installed. I had to do a LOT of cleaning in the garage to get it this cluttered. :-)

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18Stain.JPG | Hits: 989 | Size: 43.17 KB | Posted on: 3/26/06 | Link to this image


A freak snowstorm blew through, and I didn't want moisture or kerosene (from the heater) affecting the wood or the stain, so I had to move them inside to finish drying.

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19Stain.JPG | Hits: 702 | Size: 41.46 KB | Posted on: 3/26/06 | Link to this image


Yes, it smells.

That's my collection of Mikasa Opus Black china & Vogue Black stemware in the background.

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20Braces.JPG | Hits: 568 | Size: 33.01 KB | Posted on: 3/26/06 | Link to this image


The angles are painted, and I'm beginning permanent assembly.

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21Braces.JPG | Hits: 632 | Size: 43.69 KB | Posted on: 3/26/06 | Link to this image


Even 3/4" oak-veneer plywood (Chinese...) warps, so these braces will keep it flat.

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22BaseR.JPG | Hits: 538 | Size: 43.75 KB | Posted on: 3/26/06 | Link to this image


The 2 corner desktop pieces are only there to hold the window section in place. It's fully glued together now, and screwed to the wall. The carpet is cut out, so when the slab warms up a little, I'll glue it down. I've found the drawer slides I want, but I still have to build the drawers to go in the bottom.

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23BaseL.JPG | Hits: 599 | Size: 42.71 KB | Posted on: 3/26/06 | Link to this image


Her puter goes on that side shelf. I considered adding those corner scraps as footrests, but it would impossible to vacuum under them, so I might do something else.

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26BaseRF.JPG | Hits: 573 | Size: 54.58 KB | Posted on: 3/26/06 | Link to this image


This veneer is paper-thin, and very easy to peel off when cutting, but the stain hides the flaws fairly well. Next time, I'll know to shop for either TRUE oak plywood, or at least some with a MUCH thicker veneer.

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27MySide.JPG | Hits: 708 | Size: 47.42 KB | Posted on: 3/26/06 | Link to this image


The 2 planks at the bottom were screwed & glued, then stained, and the verticals were screwed & glued on. Then the assembly was screwed to the wall & angles as a unit. My puter will go on the shelf of the large vertical.

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28HerSide.JPG | Hits: 652 | Size: 29.22 KB | Posted on: 3/26/06 | Link to this image


The small shelf formed by the bottom of the support is for cables & peripherals, like a UPS, hub, router, etc. I might also add some light shelves or thin drawers later. That black stain on the carpet is part of the reason for this project. Her puter did that in less than a year just from the airflow & static pulling dust in. Now, it's permanent.

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29HerDeskTest.JPG | Hits: 662 | Size: 38.95 KB | Posted on: 3/26/06 | Link to this image


Just testing here. I'm using silver aluminum tile edge along the wall to hide the sloppy back edge of the desktop. It looks vaguely like the brushed stainless/nickel accents we have in the rest of the house & on our storebought furniture.

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30DeskTest.JPG | Hits: 723 | Size: 33.96 KB | Posted on: 3/26/06 | Link to this image


It's coming together...

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31MyDeskTest.JPG | Hits: 713 | Size: 43.31 KB | Posted on: 3/26/06 | Link to this image


The smaller holes at the bottoms of the verticals are for power cords to run along the wall on the little shelf. The larger ones up high are for data cables. Nothing will be on the carpet but the chairs & some rolling storage carts that fit under the desk.

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34CornersGlued.JPG | Hits: 636 | Size: 57.35 KB | Posted on: 3/26/06 | Link to this image


The plywood was warped, and my cuts weren't as tight as I wanted, so I used a LOT of weight & some ratchet straps to hold the corner panels in place while I screwed them down & the glue dried. The large holes in the desktop are for cable grommets.

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40MyBrace.JPG | Hits: 637 | Size: 52.82 KB | Posted on: 3/26/06 | Link to this image


I used PLENTY of screws along the back edges to hold the desktop in place & flat, and a bunch of shelf clips to hold it down on the braces. These coathooks are for wires that run around the corners.

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42Straps.JPG | Hits: 564 | Size: 45.94 KB | Posted on: 3/26/06 | Link to this image


This shows how many screws & clips I used, and the large fish plates at the desktop joints. It wasn't enough...

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44Glued.JPG | Hits: 618 | Size: 43.79 KB | Posted on: 3/26/06 | Link to this image


The desktop is fully glued down now, and the aluminum edge is in place. There's a tiny gap between it and the wood, which will allow me to put on a thick layer of polyurethane after it's stained.

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45Glued.JPG | Hits: 697 | Size: 41.77 KB | Posted on: 3/26/06 | Link to this image


The desktop grommets are for monitor, keyboard, & printer cables. There's a tiny lip at the back of the desktop in front of the window that should prevent things from falling over.

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47Glued.JPG | Hits: 664 | Size: 22.34 KB | Posted on: 3/26/06 | Link to this image


It's now ready for the final edge on the desk. I have to rout a slot for biscuits into the plywood, and into the solid edge that will be rounded over & blended thru the corners.

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48Straps.jpg | Hits: 554 | Size: 54.9 KB | Posted on: 4/9/06 | Link to this image


The holes for the wires to come up are convenient for the straps to hold the edge on while the glue dries.

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49Straps.JPG | Hits: 623 | Size: 61.99 KB | Posted on: 4/9/06 | Link to this image


The holes for the wires to come up are convenient for the straps to hold the edge on while the glue dries.

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50Curve.JPG | Hits: 636 | Size: 40.77 KB | Posted on: 4/9/06 | Link to this image


Now I have to figure out how to cut this. I think I can afford to make one mistake & still have enough to try again.

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51CurveCut.JPG | Hits: 800 | Size: 42.36 KB | Posted on: 4/9/06 | Link to this image


I had to build this jig & swinging router arm to hold the board so I could cut the arc. I had to cut the slot with the drill & jigsaw before routing the back edge. The inner arc is slightly smaller than the arc of the desktop so the ends will stay tight.

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52CurveFit.JPG | Hits: 617 | Size: 43.39 KB | Posted on: 4/9/06 | Link to this image


It looks pretty good.

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53CurveFit.JPG | Hits: 614 | Size: 36.1 KB | Posted on: 4/9/06 | Link to this image


It still needs to be cut for length, rounded, & slotted.

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54CurveGlue.JPG | Hits: 620 | Size: 42.54 KB | Posted on: 4/9/06 | Link to this image


Clamping this one wasn't as easy as the others.

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55CurveGlue.JPG | Hits: 623 | Size: 41.42 KB | Posted on: 4/9/06 | Link to this image


Out of that bottle, I ended up with 6 extra biscuits.

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56CurveGlue.JPG | Hits: 645 | Size: 51.41 KB | Posted on: 4/9/06 | Link to this image



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57CurveGlue.JPG | Hits: 684 | Size: 56.34 KB | Posted on: 4/9/06 | Link to this image



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60Sanded.JPG | Hits: 610 | Size: 46.26 KB | Posted on: 4/17/06 | Link to this image


All of the edges are glued on, routed, & sanded. It's all vacuumed & tacked, so it's ready for stain.

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61Sanded.JPG | Hits: 570 | Size: 31.19 KB | Posted on: 4/17/06 | Link to this image


All of the edges are glued on, routed, & sanded. It's all vacuumed & tacked, so it's ready for stain.

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62Sanded.JPG | Hits: 609 | Size: 41.93 KB | Posted on: 4/17/06 | Link to this image


This offset came out better that I expected.

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63Corner.JPG | Hits: 556 | Size: 42.48 KB | Posted on: 4/17/06 | Link to this image


These corners are OK, but I wish I had done them better.

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64Corner.JPG | Hits: 638 | Size: 41.36 KB | Posted on: 4/17/06 | Link to this image


These corners are OK, but I wish I had done them better.

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65Mine.JPG | Hits: 579 | Size: 34.83 KB | Posted on: 4/17/06 | Link to this image



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66StainMine.JPG | Hits: 568 | Size: 47.58 KB | Posted on: 4/17/06 | Link to this image


The first coat is going on pretty well.

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67StainMid.JPG | Hits: 509 | Size: 51.22 KB | Posted on: 4/17/06 | Link to this image


The first coat is going on pretty well.

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68StainHers.JPG | Hits: 557 | Size: 35.91 KB | Posted on: 4/17/06 | Link to this image


The first coat went on pretty well, even though this angle doesn't show it.

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69Stained.JPG | Hits: 569 | Size: 47.27 KB | Posted on: 4/17/06 | Link to this image


The first coat is dry, scuffed, & tacked - ready for the 2nd coat.

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70Stained.JPG | Hits: 590 | Size: 50.42 KB | Posted on: 4/17/06 | Link to this image


The first coat is dry, scuffed, & tacked - ready for the 2nd coat.

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71Stained.JPG | Hits: 573 | Size: 39.77 KB | Posted on: 4/17/06 | Link to this image


The first coat is dry, scuffed, & tacked - ready for the 2nd coat.

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72Strong.jpg | Hits: 638 | Size: 39.41 KB | Posted on: 4/17/06 | Link to this image


I can stand, run, and even jump on it, and it doesn't creak or sag.

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73Second.JPG | Hits: 641 | Size: 53.82 KB | Posted on: 4/17/06 | Link to this image


2nd coat is going down.

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74Second.JPG | Hits: 594 | Size: 54.64 KB | Posted on: 4/17/06 | Link to this image


2nd coat is going down. I got creative with the camera angle to hide a big mistake in the middle.

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75Second.JPG | Hits: 645 | Size: 33.88 KB | Posted on: 4/17/06 | Link to this image


2nd coat is going down.

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78Hers.JPG | Hits: 584 | Size: 58.13 KB | Posted on: 4/17/06 | Link to this image


I made a few little spots that will probably stay.

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79Corner.JPG | Hits: 553 | Size: 57.73 KB | Posted on: 4/17/06 | Link to this image


This is the worst one, and I'll have to sand it out.

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77Second.JPG | Hits: 579 | Size: 41.66 KB | Posted on: 4/17/06 | Link to this image


It's not hidden now.

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80Second.JPG | Hits: 582 | Size: 44.89 KB | Posted on: 4/17/06 | Link to this image


It's not hidden now.

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81Second.JPG | Hits: 598 | Size: 32.63 KB | Posted on: 4/17/06 | Link to this image


This side looks pretty good, though.

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82Fixed.JPG | Hits: 676 | Size: 33.98 KB | Posted on: 4/17/06 | Link to this image


I sanded this area bare & put 2 coats feathered back in. This is just after the 2nd.

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83TopCoat.JPG | Hits: 557 | Size: 35.38 KB | Posted on: 4/30/06 | Link to this image


This is after the final coat of clear gloss poly.

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85TopCoat.JPG | Hits: 591 | Size: 41.64 KB | Posted on: 4/30/06 | Link to this image


This is after the final coat of clear gloss poly.

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87TopCoat.JPG | Hits: 682 | Size: 48.82 KB | Posted on: 4/30/06 | Link to this image


This is after the final coat of clear gloss poly.

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90TopCoat.JPG | Hits: 624 | Size: 42.78 KB | Posted on: 4/30/06 | Link to this image


This is after the final coat of clear gloss poly.

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93MyShelf.JPG | Hits: 749 | Size: 57.34 KB | Posted on: 4/30/06 | Link to this image


Because of a consideration on her side, I'm putting the shelf support rail ABOVE the upper shelf on both sides. I'm just test-fitting my corner here.

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93HerShelf.JPG | Hits: 709 | Size: 36.95 KB | Posted on: 4/30/06 | Link to this image


She's getting anxious to move back in (because we had to take her computer & old desk down for the new dining room furniture), so I'm putting up her shelves first.

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95HerSide.JPG | Hits: 750 | Size: 57.38 KB | Posted on: 4/30/06 | Link to this image


I made a few little mistakes, but I was able to hide them.

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96HerSide.JPG | Hits: 640 | Size: 41.53 KB | Posted on: 4/30/06 | Link to this image


This area is actually much bigger than this photo makes it look.

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98HerSide.JPG | Hits: 675 | Size: 51.68 KB | Posted on: 4/30/06 | Link to this image


Low angle

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99HersDone.JPG | Hits: 719 | Size: 47.4 KB | Posted on: 4/30/06 | Link to this image


It's ready for her to move back in.

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94MyShelves.JPG | Hits: 629 | Size: 48.76 KB | Posted on: 5/4/06 | Link to this image



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95MyShelves.jpg | Hits: 625 | Size: 52.3 KB | Posted on: 5/4/06 | Link to this image



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96MineDone.JPG | Hits: 721 | Size: 56.36 KB | Posted on: 5/4/06 | Link to this image


Mine's done.

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97HerSide.JPG | Hits: 637 | Size: 37.51 KB | Posted on: 5/4/06 | Link to this image


She's finished moving her stuff back, but it's not nearly as cluttered as it used to be.

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98MidDone.JPG | Hits: 673 | Size: 57.98 KB | Posted on: 5/4/06 | Link to this image


I have the low drawer fronts finished, but I still have to build & hang the drawers. I might also build some high drawers.

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99MineDone.JPG | Hits: 794 | Size: 54.08 KB | Posted on: 5/4/06 | Link to this image


I'm pretty much moved in, but when I find a flat-panel monitor I like, I'll move the scanner down behind it & mount the monitor to an arm off the back of the R corner brace below the VCR.

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100Drawers.JPG | Hits: 597 | Size: 66.19 KB | Posted on: 5/6/06 | Link to this image


Got the drawers cut, stained & varnished last week, and I built & installed them tonight.

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101Drawers.JPG | Hits: 779 | Size: 66.2 KB | Posted on: 5/6/06 | Link to this image


I used 100 lb 16" full-opening slides, which turned out to be necessary. Each drawer weighs 17 lbs empty. I also tilted the slides slightly so the drawers are a little easier to close.

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102Drawers.JPG | Hits: 658 | Size: 68.21 KB | Posted on: 5/6/06 | Link to this image


FINISHED!!! :-D

The only problem is that now I realize that I REALLY want high drawers, just under the desktop.


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