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Throttle body spacer

From 1993 Jeep Grand Cherokee — documented by police351.

10 photos
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1993 Jeep Grand Cherokee - Ok, I decided to make a throttle body spacer for my jeep. I've heard they aren't worth much on the 4.0 but I have to think that anything wo… 1993 Jeep Grand Cherokee - This time the flash worked so you can see the pile of stuff the 1x3.5x12 6061 bar is sitting on. If you work metal your work bench probably… 1993 Jeep Grand Cherokee - Using the hole saw to get a better idea of where the center of the hole is. It's surprisingly hard to find the center of a circle. 1993 Jeep Grand Cherokee - Find the center of the hole, deeply center punch and drill the 1/4" pilot hole. 1993 Jeep Grand Cherokee - First use the hole saw to cut a hole in a piece of hard wood so that the hole saw won't wander around when it begins to cut into the alumin… 1993 Jeep Grand Cherokee - All set up to bore out the center hole. everything is clamped down so it won't move around. See how the wood supports the hole saw. 1993 Jeep Grand Cherokee - Once the hole is started switch the wood to the bottom. 1993 Jeep Grand Cherokee - This takes a long time. You need a sharp hole saw and lots of time and oil. I found it worked best to pulse the pressure on the saw and bri… 1993 Jeep Grand Cherokee - The hole is cut and the sides trimmed to almost the finnished dimension. 1993 Jeep Grand Cherokee - So I got carried away and finished with no more pictures. I filed and ground and sanded the sides until they were smooth and square. Then I…