CHT Sensor Graph.JPG
7774 hits | 36.03 KB | Posted: 12/4/04
CHT Sensor Graph for switching EECs

The cylinder head temperature (CHT) sensor is a thermistor device in which resistance changes with temperature. The electrical resistance of a thermistor decreases as temperature increases, and increases as temp...
(Posted in: Diagrams)

SpringLock Coupling.jpg
7891 hits | 49.68 KB | Posted: 3/19/05
The spring lock coupling is a fuel line coupling held together by a garter spring inside a circular cage. When the coupling is connected together, the flared end of the female fitting slips behind the garter spring inside the cage of the male fitting...
(Posted in: Diagrams)

Exhaust95-up.jpg
7932 hits | 64.48 KB | Posted: 4/3/05
Exhaust 95-97

I goofed the header in the image - of course, the exhaust changed in 1998 with Watts-Link rear suspension.

Exhaust System Alignment

1. Raise and support the vehicle.
2. Check for loose, damaged, or missing heat shields. In...
(Posted in: Diagrams)

Oil Flow.jpg
8163 hits | 61.46 KB | Posted: 1/2/05
Oil flow for 4.6L modular engine
(Posted in: Diagrams)

03DashLoose.JPG
8177 hits | 90.85 KB | Posted: 11/11/05
There's no need to disconnect the wiring or vacuum lines on the driver's side since this provides enough access to work. With the hoses & 3 nuts already removed, the box can now be pulled from the firewall. The top stud has a push-nut holding it to...
(Posted in: Heater Core)

HO2S.jpg
8867 hits | 39.93 KB | Posted: 1/21/06
The heated oxygen sensor (HO2S) detects the presence of oxygen in the exhaust and produces a variable voltage according to the amount of oxygen detected. A high concentration of oxygen (lean air/fuel ratio) in the exhaust produces a low voltage signa...
(Posted in: Diagrams)

Fuses2.jpg
9175 hits | 67.26 KB | Posted: 8/11/05
(Posted in: Tech)

Fuses.jpg
9185 hits | 68.19 KB | Posted: 8/11/05
(Posted in: Tech)

E-Brake.jpg
9509 hits | 76.63 KB | Posted: 3/11/07
E-brake specs.


(Posted in: E-Brake Shoes)

AOD ValveBody.jpg
9662 hits | 74.33 KB | Posted: 10/9/05
AOD Valve Body
(Posted in: Diagrams)

Column 96 R.JPG
9716 hits | 49.85 KB | Posted: 2/3/06
For more info, see this page:
http://www.p71interceptor.com/steering/column/disassembled/pictures

This steering column was used on almost every Ford/L/M product (and some imports) from the early 90s to today. Some of the bolt-on options changed ove...
(Posted in: Steering Column)

EVRTest.jpg
9729 hits | 18.88 KB | Posted: 1/30/05
EVR Testing: vacuum should vent from the green line (supply port) on a good valve NOT energized. When energized, vacuum should hold from the black (source port) to the green (closer to the electrical connector).

[url=https://www.supermotors.net/reg...
(Posted in: Diagrams)

Firing Order 94.jpg
9762 hits | 87.92 KB | Posted: 5/23/05
Firing Order & Plug Wire Routing
(Posted in: Diagrams)

ParkBrake98.jpg
9808 hits | 84.02 KB | Posted: 3/19/05
Parking Brake 1998

1 -- Sound Deadener
2 -- Front Parking Brake Cable and Conduit (2853)
3 -- Parking Brake Control (2780)
4 -- Parking Brake Rear Cable and Conduit (RH) (2A635)
5 -- Parking Brake Rear Cable and Conduit (LH) (2A635)
6 -- Rea...
(Posted in: Diagrams)

Column32.jpg
9988 hits | 43.05 KB | Posted: 1/28/06
This steering column was used on almost every Ford/L/M product (and some imports) from the early 90s to today. Some of the bolt-on options changed over the years, but the basic column assembly is the same. The only significant change I've found is ...
(Posted in: Steering Column)

2005 CrownVic frame.JPG
10006 hits | 43.44 KB | Posted: 9/4/06
2005 Crown Vic Frame Specs
(Posted in: Diagrams)

Column 96 L.JPG
10211 hits | 49.22 KB | Posted: 2/3/06
For more info, see this page:
http://www.p71interceptor.com/steering/column/disassembled/pictures

This steering column was used on almost every Ford/L/M product (and some imports) from the early 90s to today. Some of the bolt-on options changed ove...
(Posted in: Steering Column)

19Finished.JPG
10239 hits | 45.36 KB | Posted: 1/28/06
With the key in RUN and the retainer pin pushed into the lock cylinder housing, reinsert the cylinder into the column and rotate it back to OFF to force the retaining pin out into place. Ensure that the key-in switch is in-place; the door chime shou...
(Posted in: Steering Column)

1994 CrownVic frame.JPG
10312 hits | 73.99 KB | Posted: 9/4/06
1994 Crown Vic Frame Specs
(Posted in: Diagrams)

18TiltLever.JPG
10466 hits | 29.86 KB | Posted: 1/28/06
Reinstall the column shrouds, knee bolster, lock cylinder, & tilt lever.
(Posted in: Steering Column)

RearSuspWattsLink.jpg
10621 hits | 62.49 KB | Posted: 1/30/05
Watts Link rear suspension '98-10 Panther chassis

1 Stabilizer bar and isolator assembly 5A771
2 Shock absorber 18125
3 Upper arm 5501
4 Lower arm 5538
5 Watts link pivot stud W704883-S428
6 Watts link pivot (Part of 4264) 5T516
7 Lateral ar...
(Posted in: Diagrams)

OilSender1.JPG
10693 hits | 79.49 KB | Posted: 3/31/05
The older oil pressure sender uses the same thread as the later oil pressure switch, so swapping is easy. There's just enough room for it to fit. See this pic:
[url=http://www.supermotors.net/registry/media/281470][img]http://www.supermotors.net/g...
(Posted in: 2000 Engine Installation)

ClockSpringRemoval.jpg
10834 hits | 40.57 KB | Posted: 2/3/06
Clock Spring Removal
(Posted in: Steering Column)

Engine Exploded LongBlock.jpg
11037 hits | 67.92 KB | Posted: 1/2/05
Exploded 4.6L 2V LongBlock

1 Bolt N806155-S2
2 Fuel Charging Wiring 9D930
3 Accelerator Cable Bracket 9723
4 Bolt N804394-S8M
5 Fuel Injection Supply Manifold 9F792
6 Fuel Injector (8 Req'd) 9F593
7 Nut N806178-S2
8 Water Hose Connection 85...
(Posted in: Diagrams)

EngineComponents94EVTM.jpg
11065 hits | 89.35 KB | Posted: 3/20/05
Engine Components 94 EVTM
(Posted in: Diagrams)

IgnitionRodTilt.JPG
11200 hits | 73.2 KB | Posted: 3/30/06
'92-up steering columns use a plastic gear rack between the lock cylinder & the ignition switch.
(Posted in: Steering Column)

Console Front.jpg
11379 hits | 65.25 KB | Posted: 11/6/03
The clean interior. No holes and power everything.
(Posted in: Interior)

PSConnections.jpg
11483 hits | 66.77 KB | Posted: 1/15/05
Power Steering Connections
(Posted in: Diagrams)

LubePoints94.jpg
11603 hits | 59.63 KB | Posted: 3/20/05
Lube Points 94
(Posted in: Diagrams)

Fuel Injector Cutaway.jpg
11653 hits | 62.61 KB | Posted: 3/19/05
Fuel Injector Cutaway

The fuel injector nozzles are electro-mechanical devices which both meter and atomize fuel delivered to the engine. The injectors are mounted in the lower intake manifold and are positioned so that their tips direct fuel just a...
(Posted in: Diagrams)

Column1.JPG
11761 hits | 48.26 KB | Posted: 1/28/06
This steering column was used on almost every Ford/L/M product (and some imports) from the early 90s to today. Some of the bolt-on options changed over the years, but the basic column assembly is the same. The only significant change I've found is ...
(Posted in: Steering Column)

17BootOn.JPG
11822 hits | 63 KB | Posted: 1/28/06
Ensure that the wire is routed clear of any moving parts, and connected.

To remove the MFS, first remove the 2 T20 screws, then release the connectors while pulling the MFS body out of the column.

To repair the MFS, see this:

[url=http://www.super...
(Posted in: Steering Column)

Coolant Flow.jpg
12061 hits | 46.31 KB | Posted: 1/2/05
Coolant Flow for 4.6L modular engine

Note that: before the t-stat opens (engine cold), ALL of the water pump's pressure goes thru the heater core. So the high coolant flow at that time will self-bleed any air out of the heater core, but it can also...
(Posted in: Diagrams)

96 CV Alternator.JPG
12135 hits | 50.94 KB | Posted: 12/4/04
3G Alternator 96 CV

Similar to most '87-03 Fords. Ground the F terminal on the voltage regulator BRIEFLY to force the alternator to its max output (voltage & current). Engine RPM should be held above 1500 during the test. See also:

[url=http://w...
(Posted in: Diagrams)

AdvancedEvapsSystem.jpg
12276 hits | 37.44 KB | Posted: 3/20/05
The EVAP Running Loss system consists of a fuel tank, fuel filler cap, fuel tank mounted or in-line fuel vapor control valve, fuel vapor vent valve EVAP canister, fuel tank pressure (FTP) sensor, EVAP canister purge valve, intake manifold hose assemb...
(Posted in: Diagrams)

SteeringColumnAssy.jpg
12296 hits | 72.6 KB | Posted: 11/7/05
Steering Column Assembly
1A Screw N803942-S100
2 Steering Column Gear Input Shaft Coupling 3A525
3A Screw N803942-S100
4 Steering Shaft U-Joint Shield 3F540
5 Body
6 Steering Column Tube 3514
7B Nut (4 Req'd) N806423-S56
8C Scr...
(Posted in: Steering Column)

15BootLever.JPG
12397 hits | 50.69 KB | Posted: 1/28/06
Feed the TCS wire through the boot & install the boot onto the lever.
(Posted in: Steering Column)

16LeverOn.JPG
12558 hits | 47.82 KB | Posted: 1/28/06
Install the lever & pin, and then clip the boot down.
(Posted in: Steering Column)

13LeverOut.JPG
12753 hits | 58.51 KB | Posted: 1/28/06
The lever can now be removed from the shifter tube.
(Posted in: Steering Column)

06HiddenScr.JPG
12775 hits | 38.31 KB | Posted: 1/28/06
If this screw is installed, remove the knee bolster & then the screw.
(Posted in: Steering Column)

05ShroudScr.JPG
13000 hits | 47.86 KB | Posted: 1/28/06
Remove the 3 lower shroud screws. It may be necessary to remove the knee bolster to get the fourth (front) one, if it's installed.

[url=http://www.supermotors.net/registry/media/911480][img]http://www.supermotors.net/getfile/911480/thumbnail/colshr...
(Posted in: Steering Column)

04TiltLevr.JPG
13215 hits | 43.05 KB | Posted: 1/28/06
Using the provided flats, unscrew the tilt lever. Try not to mar the coating (paint, or chrome).
(Posted in: Steering Column)

12PinDrive.JPG
13324 hits | 54.77 KB | Posted: 1/28/06
It may be necessary to tap the pin out with a small hammer & drift.
(Posted in: Steering Column)

10PinBot.JPG
13421 hits | 56.61 KB | Posted: 1/28/06
Push the pin out to remove the lever.
(Posted in: Steering Column)

09Cores.JPG
13745 hits | 90.99 KB | Posted: 11/11/05
All the foam from the original core must be carefully removed, cleaned, & transferred to the new core before installation.

Note that, everywhere this TSB mentions "electrolysis", the correct term is "galvanic action". Electrolysis is the breakdow...
(Posted in: Heater Core)