TSB88-05-14OilGauge.jpg
15665 hits | 40.75 KB | Posted: 4/19/09
Ford intentionally faked-out the '87-up oil gauge to stop people from complaining about NORMAL gauge movements. With this mod (included at the factory on most vehicles with a gauge cluster, and integrated into '89-95 clusters), the ONLY normal movem...
(Posted in: TSBs & FSAs (Recalls) for '83-96 Broncos & F150s)

D60 Front.jpg
15669 hits | 64.02 KB | Posted: 7/14/03
Dana 60 Front Exploded

See also:
What's the DIFF?
Dana Axle Expert
(Posted in: Diagrams)

C6Exploded.jpg
15683 hits | 45.36 KB | Posted: 2/17/07
C6 Exploded & Hydraulic Schematic
IF THE IMAGE IS TOO SMALL, click it.

1 7902 Torque Converter
2 87650-S Converter Drain Plug, 1/8-27, Dryseal Tapered Thread
3 7017 Input Shaft
4 Front Pump Seal (Part of 7A103)
5 Front Pump Bushing (Part ...
(Posted in: Diagrams)

ColumnsExploded.JPG
15685 hits | 100.56 KB | Posted: 11/7/11
'80-86 Truck Steering Columns ('87-91 similar)
IF THE IMAGE IS TOO SMALL, click it.

The steering wheel, the bracket/tray 3676, and the intermediate shaft & rag joint (3B676) are the differences for '87-91. For '92-up columns, see this:

[url=https:...
(Posted in: Diagrams)

VSS94Bronco.jpg
15714 hits | 56.15 KB | Posted: 1/14/05
VSS 93-96 Bronco
http://www.revbase.com/BBBMotor/Wd

CHECK SPEED INPUT SIGNAL

NOTE: Only wiring harness end of connector is to be probed.
* Connect Rotunda Digital Volt-Ohmmeter 014-00407 or equivalent to Pin 4 (speed in ) and Pin 5 (speed in -). ...
(Posted in: PSOM)

v9.JPG
15906 hits | 66.94 KB | Posted: 7/4/03
4th of july 2003
(Posted in: July2003)

5.8L Dist.jpg
15926 hits | 49.83 KB | Posted: 10/2/04
V8 Fuel Pressure Port, Distributor, IAC, & Vacuum Tree (top R)

. [url=http://www.supermotors.net/registr...
(Posted in: '90-96 Fuel Pump System)

DSCF0046.JPG
15933 hits | 81.98 KB | Posted: 1/6/05
(Posted in: LANDYOT Radius Rod Installation)

3Gswap.JPG
16001 hits | 75.62 KB | Posted: 5/26/11
1G-to-3G (or 4G) Swap Wiring
IF THE IMAGE IS TOO SMALL, click it.
ERROR: the new fuse in the output wire is a MEGA; not MAXI.

Compare to: . . . . . . . . . . . . . . . See also:
[url=https://www.supermotors.net/vehicles/registry/media/890070][img]ht...
(Posted in: Tech Diagrams)

FlangeHubLocks.jpg
16053 hits | 33.92 KB | Posted: 1/1/07
Flange-style manual hub locks used only on '87-early '88 F150s & Broncos w/manual locks. '87-88 w/auto locks are "normal".
IF THE IMAGE IS TOO SMALL, click it.

These are similar to those used on Bronco IIs & Explorers, but larger (5 on 5...
(Posted in: Brakes & Hubs)

351M exploded.jpg
16055 hits | 67.88 KB | Posted: 7/14/03
351M Exploded
(Posted in: Diagrams)

86 Bronco Wiring Diagram Section 1.jpg
16126 hits | 73.51 KB | Posted: 6/30/08
Section 1
(Posted in: Wiring Diagrams)

Wiring75-77aPwrDstb.JPG
16161 hits | 66.25 KB | Posted: 8/1/11
'75-77 Bronco Power Distribution
IF THE IMAGE IS TOO SMALL, click it.

Repair Locations Grid:


Improved, corr...
(Posted in: Tech Diagrams)

T-Case93ES.jpg
16186 hits | 32.72 KB | Posted: 1/22/05
93 Bronco Transfer Case (BW1356) Electronic Shift-On-the-Fly (ESOF) (F1TA-7A195-DA)
IF THE IMAGE IS TOO SMALL, click it.

[url=http://www.supermotors.net/vehicles/registry/media/469461][img]http://www.supermotors.net/getfile/469461/thumbnail/bw1356es...
(Posted in: Diagrams)

Good Deeds 4 Victims & Heroes.jpg
16250 hits | 76.77 KB | Posted: 6/30/03
Good Deeds for Victims & Heroes
(Posted in: Cards)

FDMvalve.JPG
16277 hits | 69.08 KB | Posted: 7/27/11
This is the valve head from the Fuel Delivery Module (FDM) used in '90-04 F-series & Broncos (and some other Ford products). This one is the first I've found in good enough shape to dismantle its valves. All the others have been abandoned for so lo...
(Posted in: '90-96 Fuel Pump System)

RadiusArmBrktRplc.jpg
16356 hits | 75.44 KB | Posted: 1/1/07
TSB 91-21-08 (Excerpt)

For this full & other TSBs, check here.

Replacing the RIGHT side radius arm bracket fasteners on vehicles built prior to February 1990.
(This does not apply to F-350 4X4...
(Posted in: TSBs & FSAs (Recalls) for '83-96 Broncos & F150s)

StarterRelay93conns.JPG
16370 hits | 64.93 KB | Posted: 10/8/10
Starter Relay (E9TZ-11450-B) Connections '92-96
IF THE IMAGE IS TOO SMALL, click it.

The relay trigger wire (R/LB) comes from the ignition switch via the clutch switch or MLPS and should only be hot with the key in START and either the clutch fully ...
(Posted in: General Purpose Pics)

Clusters92-97.JPG
16408 hits | 76.61 KB | Posted: 3/27/10
'92-97 Warning Indicators
IF THE IMAGE IS TOO SMALL, click it.

To access the cluster, see:


Other than ...
(Posted in: '87-96 Instruments, Low Fuel Light, Oil Pressure)

thompsonhill.jpg
16449 hits | 28.42 KB | Posted: 6/29/03
Thompson Hill, a little too late the first day
(Posted in: Dusy Ershim 2002)

AlternatorMountBoss.JPG
16606 hits | 72.66 KB | Posted: 9/14/10
Following 2vModular's recommendation, I cleaned the surfaces indicated by the white pointers and saw an instant rise of almost 1.5VDC at idle. This ...
(Posted in: Vicky)

B4.JPG
16698 hits | 78.47 KB | Posted: 7/13/03
'80-96 rotor replacement requires removing the hub assembly & driving out the lug studs (Dorman 610-219). On '93-96 Broncos only, the tone ring must be removed, but I've found a better way:

[url=https...
(Posted in: Brakes & Hubs)

NovParkFrtGrilel 50.JPG
16744 hits | 40.32 KB | Posted: 11/3/03
(Posted in: November evening.)

Timing49.JPG
16778 hits | 59.34 KB | Posted: 2/7/13
Timing marks on the 4.9L can be confusing - I've marked the correct ones in white (green fingers) on mine so they show up easily under a timing light. Those indicated by red fingers should be ignored.
IF THE IMAGE IS TOO SMALL, click it.

[url=https...
(Posted in: General Purpose Pics)

CruiseTroubleshooting.jpg
16850 hits | 37.64 KB | Posted: 3/5/07
TSB 90-25-12 Vacuum Cruise System Diagnosis (pre-'93 F-series & Bronco)
IF THE IMAGE IS TOO SMALL, click it.

See also:
[url=https://www.supermotors.net/registry/media/1172136][img]https://www.supermotors.net/getfile/1172136/thumbnail/cruisevacpedals...
(Posted in: TSBs & FSAs (Recalls) for '83-96 Broncos & F150s)

Cluster&Bezel92-96.jpg
16857 hits | 95.19 KB | Posted: 10/8/09
Instrument Cluster & Bezel '92-96 (& '97 over 8500GVWR)
IF THE IMAGE IS TOO SMALL, click it.

Be EXTREMELY careful unplugging the devices screwed to the back of the cluster bezel (ESOF switches, Bronco rear window switch, F-series tank switch or jump...
(Posted in: Diagrams)

Dash92-96.JPG
16860 hits | 70.14 KB | Posted: 3/24/07
Dash Exploded '92-96
IF THE IMAGE IS TOO SMALL, click it.

This shows a DISASSEMBLED dash; to REMOVE the dash, this is NOT necessary. In fact, one of the screws near the center of the dash is installed inside the air ducts, making it impossible to a...
(Posted in: Diagrams)

EECburned92-58E4OD-A2Z.JPG
16873 hits | 54.01 KB | Posted: 12/31/11
cawright's EEC
Note the burned spots near the corner of the big chip.
IF THE IMAGE IS TOO SMALL, click it.

To remove the EEC, remove the rearmost 3~4 screws (4.5mm; 7/32") from the driver's front wheelwell, bend the plastic forward (it may help...
(Posted in: General Purpose Pics)

TSB87-16-15ClutchPedalLow.jpg
16886 hits | 55.12 KB | Posted: 4/20/09
TSB 87-16-15 Clutch Pedal Low

LIGHT TRUCK: 1984-87 F-150/350, BRONCO (also applies to '88-96 & '97 >8500GVWR)

ISSUE: A clutch pedal not fully returning to contact the rubber bumper at the "up" stop may result in any of the following condi...
(Posted in: TSBs & FSAs (Recalls) for '83-96 Broncos & F150s)

RepairLocationsBronco.JPG
16925 hits | 77.65 KB | Posted: 1/13/07
'80-96 Bronco Repair Locations Grid & Coding
IF THE IMAGE IS TOO SMALL, click it.

More examples:

The transmission MLPS is at C5/FU.
The rear diff cover is at CD8/FU.
The air filter on EFI trucks is at A3/BU.
The passenger window motor is at F5/FO.
...
(Posted in: Diagrams)

FrameB80-81.JPG
16973 hits | 52.48 KB | Posted: 11/15/11
'80-96 Bronco Frames
IF THE IMAGE IS TOO SMALL, click it.
Shock towers, engine perches, radius arm brackets, riveted body perches, rear shock & spring mounts NOT SHOWN.

The '80-81 frame is dimensionally identical to the '82-86 frame; the only differ...
(Posted in: Diagrams)

Right kick modules.JPG
16976 hits | 80.83 KB | Posted: 7/11/03
ERROR ! ! ! ! ! ! ! ! ! !

The module I MISlabelled as "Airbag" is actually the Wiper Control Module (WCM). The Airbag Diagnostic Module (ADM) is light blue, wrapped in black foam, above the gas pedal.
(Posted in: Base Album)

Vacuum 86 F-150 EFI.JPG
17127 hits | 60.83 KB | Posted: 7/14/03
VECI label from '86 5.0L EFI



For the label specific to YOUR ~'90-up Ford, click [url=http://www.motorcraftser...
(Posted in: Diagrams)

BeltRouting.jpg
17141 hits | 68.67 KB | Posted: 1/25/06
Serpentine Belt Routing & Tensioner

Use a wrench on the tensioner pulley bolt (NOT the tensioner mounting bolt) or a square drive in the hole on the tensioner arm (if provided).

Measure belt tension using the special tool after retracting & then sl...
(Posted in: Diagrams)

Rock Crawler 016.jpg
17215 hits | 64.5 KB | Posted: 12/28/08
(Posted in: RC Bronco Rock Crawler)

IntakeV8EFI.JPG
17232 hits | 88.24 KB | Posted: 11/6/11
V8 EFI Intake Parts
IF THE IMAGE IS TOO SMALL, click it.
Occasionally, V8s will exhibit a vacuum leak due to the plenum gasket (9H486) being sucked in; usually under the plenum (Right side) near the #3 or #7 runners.

383058-S - Bolt, Fuel Rail (B-31...
(Posted in: Diagrams)

02Cylinder.JPG
17338 hits | 45.41 KB | Posted: 1/28/06
To do any work inside the column: first, remove the lock cylinder by turning the key to RUN, then pressing the release button through the access hole in the lower shroud. Then pull the lock cylinder out.

Be careful not to accidentally turn the key ...
(Posted in: Steering Column)

TorqueConverter00.jpg
17374 hits | 63.97 KB | Posted: 5/7/05
Torque Converter Cutaway 4R70W

Torque Converter Operation Test

This test verifies that the torque converter clutch control system and the torque converter are operating correctly.
1. Carry out Quick Test with scan tool. For additional informat...
(Posted in: Diagrams)

Love_that_flex!_[2].JPG
17423 hits | 49.55 KB | Posted: 6/30/03
(Posted in: Paulsen Rd.)

NP435.jpg
17429 hits | 97.44 KB | Posted: 5/22/07
Rebuilding the New Process 435
IF THE IMAGE IS TOO SMALL, click it.



IDENTIFICATION
Ford & Chrysler 4-speed manua...
(Posted in: NP-435 Swap)

HubLockAuto95up.jpg
17508 hits | 71.88 KB | Posted: 1/2/06
3-screw Warn Automatic Hub Locks (F6TZ-1K105-AA)

Regarding part #3: I think the double-lip faces INboard (toward the diff) so that if pressure is higher OUTside the hub (deep water), the double-lip wil...
(Posted in: Brakes & Hubs)

RivetReplacement.jpg
17557 hits | 50.79 KB | Posted: 11/1/05
Rivet Replacement with Bolts
For other TSBs, check here.

TSB 97-4-7 FRAME - RIVET REPLACEMENT WITH BOLTS

Publication Date: FEBRUARY 17, 1997

LIGHT TRUCK:
1980-1996 BRONCO
1980-1997 ECONO...
(Posted in: TSBs & FSAs (Recalls) for '83-96 Broncos & F150s)

Cruise Vacuum 92V8.jpg
17628 hits | 83.32 KB | Posted: 1/30/05
92 Cruise V8

See also:
. [url=http://www.supermotors.net/vehicles/registry/media/185339][img]ht...
(Posted in: Diagrams)

Brake Line Components.jpg
17794 hits | 66.65 KB | Posted: 1/13/06
Brake Lines for RABS Trucks
IF THE IMAGE IS TOO SMALL, click it.

The two middle sections (showing the Union) & the bottom Right view apply to all '80-96 1/2-tons, EXCEPT the [url=https://www.amazon.com/dp/B001H1MQFI]ABS sensor (DY1123, F85Z-9E731-A...
(Posted in: Brakes & Hubs)

DSC05323.JPG
17814 hits | 86.19 KB | Posted: 11/13/08
(Posted in: Misc 6)