ACDelete.JPG
13083 hits | 94.45 KB | Posted: 11/22/09
The entire A/C refrigerant system can be removed (or INSTALLED) as a unit from all '80-96 gasoline (& probably diesel) F-series & Broncos without much trouble. The fan & shroud have to come out so the radiator can tilt back, and the belt has to com...
(Posted in: General Purpose Pics)

DualFunctionReservoir.JPG
13136 hits | 44.03 KB | Posted: 9/7/08
Dual-Function Reservoir F1UZ-9B263-B
If available, priced from $90-300 plus sh Ford F1UZ-9B263-B, Dorman 911000...
(Posted in: '84-89 Fuel Reservoirs)

XTubeNew.JPG
13153 hits | 74.57 KB | Posted: 4/26/06
Crossover Tube E5TZ-9B449-C for upstream secondary air on a '94 5.8L.

[url=https://www.supermotors.net/registry/media/252396][img]https://www.supermotors.net/getfile/252396/thumbnail/secondaryair50l.j...
(Posted in: General Purpose Pics)

RearSeatBronco.jpg
13157 hits | 72.09 KB | Posted: 10/15/05
'92-96 Bronco Rear Seat & Belts
IF THE IMAGE IS TOO SMALL, click it.

. [url=http://www.supermotors.net/regi...
(Posted in: Diagrams)

FSA95S28.JPG
13165 hits | 53.84 KB | Posted: 7/31/09
FSA 95S28 Ignition Switch '88-91 Motorcraft SW2472
Check the Ford website &/or [url=http://www.nhtsa.gov/Vehicle Sa...
(Posted in: TSBs & FSAs (Recalls) for '83-96 Broncos & F150s)

Lisa in White Bikini 009 copy.jpg
13172 hits | 91.42 KB | Posted: 11/4/08
Bikini Pic
(Posted in: Others)

TransFluidChart.jpg
13185 hits | 44.8 KB | Posted: 1/1/07
Transmission Fluid Chart (outdated)
IF THE IMAGE IS TOO SMALL, click it.

See also: the most recent list on the Ford site.
[url=http://www.supermotors.net/registry/media/49190...
(Posted in: Diagrams)

BeltRouting.JPG
13199 hits | 78.07 KB | Posted: 5/3/07
Belt Routing for smallblock EFIs

TORQUE SPECIFICATIONS
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nm . . . . . . Lb-Ft
Pivot Bolt, Alternator, 7.5L, All . . . . . . . . . . . . . . . . ....
(Posted in: Diagrams)

04TiltLevr.JPG
13215 hits | 43.05 KB | Posted: 1/28/06
Using the provided flats, unscrew the tilt lever. Try not to mar the coating (paint, or chrome).
(Posted in: Steering Column)

DashConnectors93a.jpg
13217 hits | 72.26 KB | Posted: 7/14/03
'93 Bronco Dash Connectors
IF THE IMAGE IS TOO SMALL, click it.

'92-96 Dash Removal
1) Remove the glove box (tilt, depress stops, pop hinge), knee bolster (2 7mm/T20 screws), upper (3 phillips) & lower (3 pushpins) A-pillar covers; remove the gr...
(Posted in: Diagrams)

Mechanism Inside.JPG
13238 hits | 82.57 KB | Posted: 7/7/03
The rod running to the Left (down) is the interlock rod that detects the glass being fully down. It is supported by a clip similar to the ones used for the hood cable, and the ones visible here on the long latch rods. The one to the R (up) is the o...
(Posted in: Tailgate Tech)

bumper7.JPG
13239 hits | 37.72 KB | Posted: 6/29/03
(Posted in: prerunner bumper)

Vacuum 87 5.0L.JPG
13240 hits | 62.28 KB | Posted: 7/14/03
Vacuum Routing '87 5.0L



For the label specific to YOUR vehicle, click [url=http://www.motorcraftservice.c...
(Posted in: Diagrams)

RadioPinout.JPG
13243 hits | 33.02 KB | Posted: 5/3/07
Radio Connector Pinout for '87-96 trucks. Premium sound was only offered '94-up.
IF THE IMAGE IS TOO SMALL, click it.
Note that P=purple; PK=pink.

[url=https://www.supermotors.net/registry/media/169273][img]https://www.supermotors.net/getfile/16927...
(Posted in: Radio)

Vacuum 94 5.jpg
13250 hits | 52.59 KB | Posted: 7/14/03
Vacuum Routing '94 5.0L



For the label specific to YOUR vehicle, click [url=http://www.motorcraftservice.c...
(Posted in: Diagrams)

Dist-mount TFI-IV SPOUT.jpg
13265 hits | 42.61 KB | Posted: 10/1/05
DIstributor-mounted TFI-IV ICM module & SPOUT connector on '84-91 trucks. This is a V8, looking straight across the radiator & fan belt at the base of the distributor.

Distributor-mounted TFIs were the subject of a class-action lawsuit against Ford...
(Posted in: General Purpose Pics)

FrontClip92.JPG
13266 hits | 77.96 KB | Posted: 12/31/06
Front Clip '92-96 F-series & Bronco
IF THE IMAGE IS TOO SMALL, click it.

'94-96 (R134a) Hood Latch Brace #6 has a deeper offset at the bottom & a wider plate at the top than '92-93 (R12); there are also a pair of vertical rubber flaps along the side...
(Posted in: Diagrams)

TimingChainSlack.JPG
13277 hits | 64.48 KB | Posted: 7/18/07
Timing Chain Stretch
For more info about this pic:
http://www.gamefishin.com/gfboard/forum_posts.asp?TID=27394&PID=416621#416621

This is what happens when you just let one GO-o-o-o... To check it (or timing gear slop) without much disassembly, remo...
(Posted in: General Purpose Pics)

12PinDrive.JPG
13324 hits | 54.77 KB | Posted: 1/28/06
It may be necessary to tap the pin out with a small hammer & drift.
(Posted in: Steering Column)

DSCF0001.JPG
13329 hits | 49.26 KB | Posted: 8/6/03
The Hellwig anti-sway bar kit comes with the worst directions known to mankind. Without pictures, it was really hard to determine which way the sway bar was supposed to mount on the Excursion. Here are pictures in order of the install that you can ...
(Posted in: Hellwig Sway Bar & shock install)

M5ODR2Guts.jpg
13332 hits | 51.75 KB | Posted: 11/11/05
M5OD-R2 Guts

M5OD-R2 TRANSMISSION GEAR RATIOS (according to this page):
1 - 3.90 : 1
2 - 2.25 : 1
3 - 1.49 : 1
4 - 1.00 : 1
5 - 0.80 : 1
R - 3.39 : 1
http://bbscomp.com/george/manual.pdf

[url=htt...
(Posted in: Diagrams)

NP208F.JPG
13343 hits | 96.97 KB | Posted: 8/20/10
NP208F (E4TA-7A195-GA) Powerflow

TSB 92-01-08 FOUR WHEEL DRIVE (4X4) - GENERAL INFORMATION, OPERATING CHARACTERISTICS AND SERVICE TIPS
Published: 01/06/92

LIGHT TRUCK: 1990 and prior BRONCO II
1992 and prior AEROSTAR, BRONCO, F-150, F-250, F-350, R...
(Posted in: Diagrams)

End Seal.JPG
13374 hits | 116.55 KB | Posted: 7/7/03
If you only need to change the weatherbelts, or if the glass (F2TZ9842006A) needs to come out, remove the screw from each end seal and rotate them up toward the glass to disengage the hooked end from the lip inside the window opening. Then remove th...
(Posted in: Tailgate Tech)

TSB88-3-13FuelPressSpecs.jpg
13376 hits | 62.08 KB | Posted: 4/19/09
TSB 88-03-13 Fuel Pressure Specs
IF THE IMAGE IS TOO SMALL, click it.

Publication Date: FEBRUARY 2, 1988

FORD: 1988 ESCORT/EXP, MUSTANG, TEMPO, THUNDERBIRD, TAURUS, CROWN VICTORIA
LINCOLN-MERCURY: 1988 TOPAZ, COUGAR, SABLE, GRAND MARQUIS, MARK ...
(Posted in: TSBs & FSAs (Recalls) for '83-96 Broncos & F150s)

02SmogPump.JPG
13394 hits | 89.74 KB | Posted: 11/6/09
For a full explanation of emissions system, read this article.

This is how to fix a seized air pump for nearly nothing:
1) break the three 10mm pulley bolts
2) remo...
(Posted in: General Purpose Pics)

P1010209.JPG
13395 hits | 60.11 KB | Posted: 8/16/03
(Posted in: Soft top Install)

10PinBot.JPG
13421 hits | 56.61 KB | Posted: 1/28/06
Push the pin out to remove the lever.
(Posted in: Steering Column)

TrailerWiring94-96.jpg
13424 hits | 96.64 KB | Posted: 6/17/09
REPLACE with
(Posted in: Diagrams)

Grille94.JPG
13484 hits | 45.4 KB | Posted: 4/14/07
'92-96 Grille
IF THE IMAGE IS TOO SMALL, click it.

1 U-Nut (5 Req'd) N806851-S100 (#8 sheet metal)
2 Radiator Air Deflector F2TB8326AA (conceals headlight vertical adjusting screw)
3 Screw and Washer (6 Req'd) 6.0-8.0 N-m (53-71 In-Lb) N805230-S55 (...
(Posted in: Diagrams)

TSB93-01-16FuelPulseDamper.jpg
13554 hits | 50.25 KB | Posted: 7/31/09
TSB 93-01-16 Fuel Pulse Damper 4.9L
TSB 93-13-09 Fuel Pulse Damper 5.8L

Publication Date: JANUARY 5, 1993

LIGHT TRUCK: 1992-93 BRONCO, F-150-350 SERIES

ISSUE: A fuel system "knocking" noise may be heard. The noise is caused by fuel inje...
(Posted in: TSBs & FSAs (Recalls) for '83-96 Broncos & F150s)

Tailgate Window Circuit.jpg
13564 hits | 33.93 KB | Posted: 11/29/04
Window Motor Circuit from http://www.fordfuelinjection.com/
Note that the internal circuitry for the master switch is specific to '78-86 Broncos, and the most-common base color for the wires between the switches is PURPLE; not pink (the base color fo...
(Posted in: Tailgate Tech)

PSPumpC-II.JPG
13612 hits | 99.24 KB | Posted: 5/6/07
C-II Power Steering Pump (E7TZ-3A674-BBRM) uses Motorcraft MERCON(TM) ATF XT-2-QDX or MERCON(TM) equivalent.
IF THE IMAGE IS TOO SMALL, click it.

The C-II power steering pump (3A674) is a belt-driven, slipper-type pump with a fiberglass reinforced n...
(Posted in: Diagrams)

SteeringCrack.JPG
13668 hits | 54.26 KB | Posted: 5/23/07
Steering Box Frame Crack
IF THE IMAGE IS TOO SMALL, click it.

The following areas of the frame should be checked before performing a steering gear frame liner repair: the frame rail near the steering gear top and bottom flanges, and the frame rail a...
(Posted in: TSBs & FSAs (Recalls) for '83-96 Broncos & F150s)

DSCF0013.JPG
13700 hits | 59.55 KB | Posted: 1/6/05
(Posted in: LANDYOT Radius Rod Installation)

RearSusp.jpg
13733 hits | 51.08 KB | Posted: 11/16/05
8.8" Suspension

1 Bolt N802114-S2
2 Nut N620483-S56
3 Rear Spring Front Bracket; 3" E5TZ5775D
4 Rivet 65092
5 Nut and Washer Assembly N806085-S8
6 Re...
(Posted in: 8.8" Axle)

09Cores.JPG
13745 hits | 90.99 KB | Posted: 11/11/05
All the foam from the original core must be carefully removed, cleaned, & transferred to the new core before installation.

Note that, everywhere this TSB mentions "electrolysis", the correct term is "galvanic action". Electrolysis is the breakdow...
(Posted in: Heater Core)

TSB91-12-11.JPG
13764 hits | 77.51 KB | Posted: 7/31/09
TSB 91-12-11 Catalytic Converter Diagnosis



Publication Date: JUNE 12, 1991

LIGHT TRUCK: 1986-91 BRO...
(Posted in: TSBs & FSAs (Recalls) for '83-96 Broncos & F150s)

Brake Drum Components.jpg
13813 hits | 67 KB | Posted: 1/13/06
LEFT Drum Components for F-series pre-'97; RIGHT heavy-duty drum brakes
IF THE IMAGE IS TOO SMALL, click it.

Note that the primary (front) shoe has LESS friction material than the secondary (rear) shoe.

After cleaning...

[url=http://www.supermotor...
(Posted in: Brakes & Hubs)

HubLockManual95up.jpg
13904 hits | 73.14 KB | Posted: 1/2/06
Manual Hub Locks
IF THE IMAGE IS TOO SMALL, click it.

These use 3 washers (15,16,17) between the C-clip & the spindle to hold the axle stub in place. The previous design used a single thick splined shim. Before that, an outside snap-ring was used...
(Posted in: Brakes & Hubs)

CruiseRecall2.jpg
13969 hits | 50.64 KB | Posted: 12/7/05
This harness is a temporary way to make the old red switch reasonably safe to continue using until more of the black switches become available. See the FSA:
[url=http://www.supermotors.net/registry/media/505128][img]http://www.supermotors.net/getfil...
(Posted in: TSBs & FSAs (Recalls) for '83-96 Broncos & F150s)

HydClutch.jpg
13988 hits | 43.54 KB | Posted: 7/14/03
Hydraulic Clutch Linkage

To determine if the clutch master cylinder push rod and cross-shaft lever pin are in the correct relationship, disconnect the push rod and note if it will reassemble to the pin. When the pushrod is disconnected from the pin,...
(Posted in: Hydraulic Clutch)

VSS.jpg
14058 hits | 18.54 KB | Posted: 3/12/05
VSS Motorcraft DY587 (E9TA-9E731-AA/E4AZ-9E731-A) used on '87-91 trucks for cruise & E4OD applications. Used on some vehicles as an OSS. The VSS goes at the front of the rear driveshaft, either in th...
(Posted in: Diagrams)

TSB97-06-28MotoringTorque.jpg
14125 hits | 51.3 KB | Posted: 1/2/07
TSB 97-06-28 Ratcheting Noise from the Front Axle and/or a Self-Engagement of the Automatic Hub Locks, Motoring Torque

ISSUE: A "ratcheting" noise from the front axle and/or a self-engagement of the automatic hub locks may occur on some ve...
(Posted in: TSBs & FSAs (Recalls) for '83-96 Broncos & F150s)

AxleTag.jpg
14140 hits | 24.57 KB | Posted: 1/14/05
1984(Oct)-up Ford Axle Tag Coding

S=Sterling plant
V=Van Dyke plant
3 Numbers indicate vehicle line
Letter is plant use
Any following numbers indicate internal variations (service parts differences for interchangeable assemblies)

"Non-locker&q...
(Posted in: 8.8" Axle)

76Solder.JPG
14148 hits | 74.81 KB | Posted: 4/17/11
To temporarily (or indefinitely) run any '90-96 dual-tank truck on 1 tank, it's necessary to plug both unused tank lines & the vapor line.

I used the old rear tank plate as a blockoff for the fuel lines because it seals to the fuel lines without dam...
(Posted in: Junker)