chapter 5 Clutch and drivetraln you don't have a clutch coupl g aseonnecl me olulni tiydr-ulie line transmission. use a screwdriver . . carelully pusn tare apriug-lo-ded as n side or die coupling lowerd sm sslon and sirnulmouery plll euro die nydraulic lino :ilin dl Ihe mung . ti hydraulic e qulck- nnen linings - general ation . illusmall'on 5.2 o tiydraulic lines are equipped Witn nscennect tittlrigs and a special idol sl mosl amo earls stores inat carry loalsi is required laiseparalign press ttie wlille retainer Witnin ttie . cdnrieci mng wlln ltie special idol . lling en ins nydraulic iirie, ttieii ISV inc male ceniiscloi. To install, eusn eonnector into the lemale oorinaetor lodrs imc place (no llluwatioru. s e should lie no less ol nydraulic . rig separation or the mugs so triers to bleed me system aller s lilting disconnected unless snitting is nerd , s a lack or (nish reserve travel. lcli release bearing - removal, eiion snd inslallalian :1 62 Tu d engage the elulen release bar- lng horn in. rel-nu quinder. pull! me release bearing ng-lm snring pmuure and reindve iti- Mal a ring 2 Within the clutcn housmg. Mls1 the release bearing and carrier assenldly until you leel resistance. Keep pushlng lilo asserrioty arid ttie pieload spring down in release Dealing off the release cylinder On 1997 and later models remeve lne retaining ring lo separate lire release bearing lrorn tne release cylinder lue illustration). a rigid ine center ol tne healing and ietale the outer ponicri whlle apalyirlg pres sure. it lne bearing doesn't turn smoetnly or lt's noisy replace it MM a new one, Wlpe die bearing wrtti a clean reg arid insveci ll lei damage wear and oracirs Don't immerse the bearlnn in selvsm - in; sealed lcr We and to do so wuuld ruin ii [on illuslratson). Installation 4 Apply a iigm coal at highremperalure litnium based grease is the lace ot the release bearing, wnere it contacts tne ores sure plme dlwhmgm lingers 5 Lutrncals lne inner ooie ol tne bearmg and eeaiino camel wnn ll|hlumeased grease Dont use petroleum-based grease. is Push tne release bearlng and carrier drug tne slave cylinder until ii bottoms girl, 7 Install liie transmission isee strainer 7 part . illustrations 5 2 ands a : Dust produced by dutch weer and * -d on clulcn cdmponents is nex- tn your neeltn Do NOT blow it sill rriprsssed air and no NOTlrlhaIE it. 1 use gasoline or patrolsurwbased - to remove Me dust. Bmlre system should be used is ush me dust lnlo pen. After tne Gulch components are :Isan wltli a rag. dlspose attire can rags and cleaner in a covered, domainer - val and inspection . - eme transmission (see Chaplsl 7 7 Clutch release cylinder - mmoval and lnmlhlim Helena illustratrcn 7,4 uele: Frlar m rsmawllg ine release cylinder, disconnect inc master cylinder pusnred lrnm lne clutcn pedal ll not disconnected, penna- rieril damage m the mmer cylinder wlll occur it me clutcti pads! is depressed wrille ins release cylinder is disconnected, l Pry olt lne retainer busting arid dlscarlr riser the master cylinder pusnrod train tne clutch pedal. 2 Disconnect ttie tiydraullc quickdlswnn necl lng (mm itie slave cylinder (see Sec- tion 5) an is eneclluie elmcn rel-so- bearing. nold are null lute dental-l dl tlie bearing and immune ulnar poniori whllI apptyiny manure me mung duml turn smoothly of il in noloy or mum Wm: it bolts and rennin me clutch Mull cylin- d-n nme ttie Header sci-aw Mon 3 nemdye tne transmission (see cnaeten Pm A). 4 Remove ltie bolls securing ine release cylinder to the tisrismissidii and slide ins release cylinder assembly all me tiansmi slon lnpul snail [m illustration). 5 instalimioii is tne reverse oi tne removal steps Wlm ltie loilciwmg addltlons- a) lristell tlie release cinirider onto me input shalt mm the hydraulic line Isclrlg reward the lelr side or ttie transmission, n) lnsrall rne release cylinder mounting cells and tlgnten (Hem rd ma torque listed in this answers Specications c) it necessary, bleed me cliirclr tiydrsulie sysiem lsee section 5i - a clutch master cylinder and reservoir - mmoval and installation Removal 1 Dlscollnscl the negative Cable fmm Illa oarteny.