Steve83 > 1983 Ford Bronco > open folder Fuel Level Sender Repair

Fuel Level Sender & Gauge Wiring for '92-96 Broncos ('87-91 Bronco similar) IF THE IMAGE IS TOO SMAL...
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Size: 78.84 KB
Posted: 7/19/09
Fuel Level Sender & Gauge Wiring for '92-96 Broncos ('87-91 Bronco similar) IF THE IMAGE IS TOO SMAL...		As much of an improvement as the FDM system was over the previous EFI pump system, it's still subjec...
Hits: 4976
Size: 54.03 KB
Posted: 6/24/11
As much of an improvement as the FDM system was over the previous EFI pump system, it's still subjec...		Pry the float arm out of the sender clip, being careful not to break the plastic. Prying between th...
Hits: 3222
Size: 74.2 KB
Posted: 6/24/11
Pry the float arm out of the sender clip, being careful not to break the plastic. Prying between th...		Remove these two 1/4" screws and the one below the sender (LEFT in the photo), leaving the one ...
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Size: 77.87 KB
Posted: 6/24/11
Remove these two 1/4" screws and the one below the sender (LEFT in the photo), leaving the one ...		Flip the sender for access to its clips.
Hits: 2780
Size: 76.62 KB
Posted: 6/24/11
Flip the sender for access to its clips.
Cut off the melted peg(s).
Hits: 2901
Size: 77.21 KB
Posted: 6/24/11
Cut off the melted peg(s).		Release the catch and slide the plastic housing off the metal plate. To make reassembly easier, t...
Hits: 2562
Size: 77.62 KB
Posted: 6/24/11
Release the catch and slide the plastic housing off the metal plate. To make reassembly easier, t...		The wiper arm is loose inside the sender housing, without the float arm to hold it. The rheostat bo...
Hits: 2629
Size: 77.77 KB
Posted: 6/24/11
The wiper arm is loose inside the sender housing, without the float arm to hold it. The rheostat bo...		To clean the board, I use #000 steel wool; for the brass wiper contacts, 400gr. emery paper. After ...
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Size: 74.57 KB
Posted: 6/24/11
To clean the board, I use #000 steel wool; for the brass wiper contacts, 400gr. emery paper. After ...		This is the board before cleaning...
Hits: 2926
Size: 70.41 KB
Posted: 6/24/11
This is the board before cleaning...
...this is after. DO NOT CLEAN the green areas since they provide the necessary resistance, and any ...
Hits: 2772
Size: 71.96 KB
Posted: 6/24/11
...this is after. DO NOT CLEAN the green areas since they provide the necessary resistance, and any ...		Polish the mating surfaces between the hard line plate (still screwed to the FDM) and the sender bac...
Hits: 2510
Size: 88.71 KB
Posted: 6/24/11
Polish the mating surfaces between the hard line plate (still screwed to the FDM) and the sender bac...		Polish the area around the float arm pivot hole where the brass wipers will touch.
Hits: 2466
Size: 82.47 KB
Posted: 6/24/11
Polish the area around the float arm pivot hole where the brass wipers will touch.		After reassembling the rheostat board, sender housing, wiper arm, & backing plate, press the arm bac...
Hits: 2600
Size: 78.59 KB
Posted: 6/24/11
After reassembling the rheostat board, sender housing, wiper arm, & backing plate, press the arm bac...		Finally, check the sender's output over the full range, making sure it produces a smooth continuous ...
Hits: 2812
Size: 93.35 KB
Posted: 6/24/11
Finally, check the sender's output over the full range, making sure it produces a smooth continuous ...
Fuel Floats IF THE IMAGE IS TOO SMALL, click it. [url=https://www.supermotors.net/registry/media/76...
Hits: 483
Size: 32.54 KB
Posted: 3/13/21
Fuel Floats IF THE IMAGE IS TOO SMALL, click it. [url=https://www.supermotors.net/registry/media/76...		Since genuine level senders aren't available, imported copies will have to do. Fortunately, it's che...
Hits: 555
Size: 58.18 KB
Posted: 2/17/22
Since genuine level senders aren't available, imported copies will have to do. Fortunately, it's che...		   
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