IMG_0268.JPG 731 hits | 67.55 KB | Posted: 11/26/08 To get the old manifolds off step one is to "easily" remove the brass nuts I so cleverly installed o...
IMG_0273.JPG 531 hits | 85.45 KB | Posted: 11/26/08 Thought I'd start on the easy side (the driver's).
IMG_0274.JPG 534 hits | 89.63 KB | Posted: 11/26/08 Only thing that concerned me, on this side, was how to re-secure the oil dipstick tube.
IMG_0275.JPG 639 hits | 75.2 KB | Posted: 11/26/08 Pretty crude effort at headers there Ford !
IMG_0279.JPG 593 hits | 77.63 KB | Posted: 11/26/08 Actually that was a piece of cake to get off.
IMG_0282.JPG 549 hits | 75.42 KB | Posted: 11/26/08 By pulling the now loose manifold forward I was able to disconnect the O2 sensor very easily.
IMG_0284.JPG 574 hits | 72.18 KB | Posted: 11/26/08 This made removing the old gasket material easy as pie.
IMG_0285.JPG 591 hits | 75.22 KB | Posted: 11/26/08 A trial fit of these Mustang shorties was the next step. Two bolts was enough to hold it in place.
IMG_0292.JPG 585 hits | 72.78 KB | Posted: 11/26/08 This is the passenger's side. There really is a manifold under all that tubing......really there is.
IMG_0294.JPG 642 hits | 70.16 KB | Posted: 11/26/08 Sure it took a bit longer than the easy side, but with some PB Blaster it wasn't all that difficult ...
IMG_0298.JPG 602 hits | 66.15 KB | Posted: 11/26/08 Again a trial fitting of the passenger's header was in order.
IMG_0299.JPG 603 hits | 57.92 KB | Posted: 11/26/08 The headpipe on the passenger's side was pretty close to the shorty header's ball as well. I marked ...
IMG_0309.JPG 723 hits | 46.82 KB | Posted: 11/26/08 I used the tire marker to ballpark the area where I would be adding the O2 sensor bung to the shorty...
IMG_0204.JPG 608 hits | 61.57 KB | Posted: 11/26/08 "O" mark's the spot for the O2 sensor. I'd been cursing the fact they were supposed to come with bun...
IMG_0202.JPG 680 hits | 67.73 KB | Posted: 11/26/08 I just drilled out a hole and enlarged it with a die grinder and stone, then tried the O2 bung/nut.
IMG_0215.JPG 598 hits | 43.6 KB | Posted: 11/26/08 Down to the village welding shop and ten bucks later each header had a bung welded to it. I hit the...
IMG_0218.JPG 749 hits | 49.05 KB | Posted: 11/26/08 Both O2 sensors were new less than two years ago, so I gently cleaned their heads with a fine wire b...
IMG_0228.JPG 554 hits | 67.66 KB | Posted: 11/26/08 Headers bolted in and the oil dipstick tube tab judiciously bent until it fit properly.
IMG_0232.JPG 578 hits | 68.59 KB | Posted: 11/26/08 If anything, I'd say these PaceSetter headers actually improve plug access on 90's
IMG_0307.JPG 672 hits | 60.61 KB | Posted: 11/26/08 How did I get the Y-pipe to bolt up ? It was @ 1 1/8" too narrow, meaning I had to widen the headpip...