SuperMotors SuperMotors SUPERMOTORS Search: try “orange Bronco on 35s”

FordExcursions.com Forums

View unread posts   |   Last 24 hours   |   Last 48 hours   |   Last 72 hours   |   Last 7 days

Ford Excursion Forums > Ford Excursion V8, V10, and Powerstroke > Powerstroke Excursions
Replace air filter on 2005 6.0 Powerstroke
Thread Statistics:     Users to Post: 2   |   Total Posts: 2   |   Total Views: 579
You must be logged in to post in or subscribe to this thread.Pages: 1
Pro68Camaro
• Houston, TX, USA
• Registered on 3/4/2005
• 8 posts
Posted:8/26/2005 14:03
Went to do the seemingly simple task of replacing the air filter and couldn't get the old out. What's the trick without me having to bust something to figure out how it works??
dnevins  
Subscriber
• Subscriber since 12/29/2009
• San Diego, CA, USA
• Registered on 12/28/2009
• 340 posts
Posted:11/7/2026 10:32
The trick is that there's no lid. On the 6.0 the filter and its housing are one piece, and the whole thing comes out (Motorcraft FA1778 is the replacement). It sits between two adapters, one on each end, and both have to be unhooked first.

1. Move the rubber inlet hose out from under the battery cables (or take it off, it's one clamp).
2. Release the two clips on the front adapter, lift it up over its tabs and pull it forward off the filter. Popping out the clip near the front shroud gives you more room.
3. Release the two clips on the rear adapter, lift it over its tabs and push it back toward the firewall until it's clear. If the coolant degas bottle is in the way, take those clips off completely.
4. Pull the filter straight up. Two barbed fittings on the bottom hold it into the mount, so rock it side to side as you lift. That's where most people get stuck.

Going back in: the filter only goes one way (there's an airflow arrow on top), the rectangular tab lines up with the notch in the base, and you press it straight down onto the barbs. Seat each adapter's lower tabs before you snap the clips, and check with a flashlight that they're lined up.

You're not the only one who fought it. Ford put out a bulletin (03-1-9) on hard-to-remove 6.0 air filters for the 2003 trucks.
Dana


https://partslogic.com
Ford Excursion Forums > Ford Excursion V8, V10, and Powerstroke > Powerstroke Excursions
Replace air filter on 2005 6.0 Powerstroke
Thread Statistics:     Users to Post: 2   |   Total Posts: 2   |   Total Views: 579
You must be logged in to post in or subscribe to this thread.Pages: 1