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Home/ Registry/ Jeep/ Wrangler/ 1987-1995/ “Black Dragon”/ T-Case 10/28/03 supermotors.net/registry/2622/14813

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T-Case 10/28/03

From 1995 Jeep Wrangler “Black Dragon”, documented by Frank F..

48 photos 3 videos
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1995 Jeep Wrangler - Removing the slip yoke from the T-CaseVideo 1995 Jeep Wrangler - Something is making a horrendous sound in my T-Case = Teardown 1995 Jeep Wrangler - I don't have the proper tools to support the tranny, so I decided to tear down from the back to the front 1995 Jeep Wrangler - Some last pictures for documentation 1995 Jeep Wrangler - If the problem is from the tail cone to the T-Case half, I think I can upgrade to a SYE for a fix 1995 Jeep Wrangler - Gonna have to disconnect the rear driveshaft first 1995 Jeep Wrangler - Not sure if that little "rust ring" should concern me or not 1995 Jeep Wrangler - The rear driveshaft connecting to the rear axle 1995 Jeep Wrangler - Upon closer observation, I noticed that it was VERY LOOSE 1995 Jeep Wrangler - There is a video on this page that shows how severely loose this actually is 1995 Jeep Wrangler - Slip Yoke.........ELIMINATED 1995 Jeep Wrangler - No big signs of damage here 1995 Jeep Wrangler - The T-case after extracting the rear driveshaft 1995 Jeep Wrangler - Everything here looks to be in order......was this a good idea? 1995 Jeep Wrangler - Let's get this tail cone off 1995 Jeep Wrangler - Only three bolts.....looks harmless 1995 Jeep Wrangler - Off it comes 1995 Jeep Wrangler - Everthing is going smooth, but no damage yet 1995 Jeep Wrangler - Everything appears to be in order 1995 Jeep Wrangler - Then I turned the splined shaft by hand.......and I heard something rattling....sounds like it is in the next compartment 1995 Jeep Wrangler - Checked the surface of the housing....looks good 1995 Jeep Wrangler - I then removed the speedo controller....when I did this, I heard loose metal 1995 Jeep Wrangler - Took a peak inside the speedo controller mount.....and this is what I saw 1995 Jeep Wrangler - What in the world is that? A big ring around the shaft?? 1995 Jeep Wrangler - I'm no rocket scientist, but I don't think that is supposed to be there 1995 Jeep Wrangler - I ned to tear off the next housing to further investigate. If this is the source of the problems......SYE.....YAY! 1995 Jeep Wrangler - Is this loose?Video 1995 Jeep Wrangler - A loose rear driveshaft U-JointVideo 1995 Jeep Wrangler - Rear driveshaft on the ground 1995 Jeep Wrangler - To remove this section, I will need to remove the snap ring around the shaft 1995 Jeep Wrangler - Wish I had bought those snap ring pliers I saw last week 1995 Jeep Wrangler - Maybe if I stare at it long enough, it will just fall off 1995 Jeep Wrangler - Ummmm.....snap ring removal tool... 1995 Jeep Wrangler - 1 hour later 1995 Jeep Wrangler - Removed housing.....and there is that ring just layin there 1995 Jeep Wrangler - What could that be? 1995 Jeep Wrangler - Here is the bearing race in the housing....look close and you will see where the ring goes 1995 Jeep Wrangler - It is the backing fir the bearing....it popped right off 1995 Jeep Wrangler - Visual aide 1995 Jeep Wrangler - It goes right there 1995 Jeep Wrangler - The bearing must have just pushed it right out 1995 Jeep Wrangler - See the wear where it is supposed to go? 1995 Jeep Wrangler - Another shot 1995 Jeep Wrangler - I'm going to tear down a little more....make sure the damage doesn't go beyond this point 1995 Jeep Wrangler - Reference picture....gonna be a lot of tiny parts behind this plate......gettin a little nervous 1995 Jeep Wrangler - Straight on view 1995 Jeep Wrangler - 3 deep breaths and continue 1995 Jeep Wrangler - Plate off.....taking a look around 1995 Jeep Wrangler - No chunks of metal....rags....etc.......lots of small parts 1995 Jeep Wrangler - Too much excitment for one day, this will be my stopping point for now 1995 Jeep Wrangler - Just ordered my Advanced Adapters SYE kit....now I wait and prepare to order my new rear driveshaft