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Solid Axle Swap Dana 44

From 1992 Ford Bronco “Big '92” — documented by Jeremy Millrood.

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1992 Ford Bronco - Parts list and cost for my solid axle swap 1992 Ford Bronco - Dana 44 axle hot tanked, wire brushed with gears installed (4.56 w/detroit trutrac) 1992 Ford Bronco - Axle all painted up with several coats of rustoleum hammered black. 1992 Ford Bronco 1992 Ford Bronco - shock mounts from a '97 F250 1992 Ford Bronco - Used stock radius arms that were plated for strength and extended 18 inches with a kit from a company called Bent and Twisted. These are su… 1992 Ford Bronco 1992 Ford Bronco 1992 Ford Bronco - TTB completely removed. 1992 Ford Bronco 1992 Ford Bronco 1992 Ford Bronco 1992 Ford Bronco - Good bye TTB, you won't be missed. 1992 Ford Bronco 1992 Ford Bronco - front end is vacant waiting for the new axle. 1992 Ford Bronco - getting ready to remove the coil buckets. 1992 Ford Bronco - coil buckets removed. 1992 Ford Bronco 1992 Ford Bronco - Rolling the solid dana 44 into it's new home. used 4 degree c-bushings. 1992 Ford Bronco - everything back together. Post note, the front end needed some work at this point to get all the geometry in line. The tie rod was too long… 1992 Ford Bronco - bit of a funky set up, in hind sight I should have use coil mounts from a '78/'79 axle, but we went with TTB style mount in order to use th… 1992 Ford Bronco 1992 Ford Bronco 1992 Ford Bronco - These coils are from a TTB set, pretty sure they are rough country. Spring rate was way too stiff, later on I switched over to a custom 300… 1992 Ford Bronco 1992 Ford Bronco 1992 Ford Bronco 1992 Ford Bronco 1992 Ford Bronco 1992 Ford Bronco 1992 Ford Bronco 1992 Ford Bronco 1992 Ford Bronco 1992 Ford Bronco 1992 Ford Bronco 1992 Ford Bronco 1992 Ford Bronco 1992 Ford Bronco 1992 Ford Bronco 1992 Ford Bronco - Close-up view of the rear axle and suspension system on a heavy-duty truck. 1992 Ford Bronco - This lifted 1992 Ford Bronco is parked outdoors under a clear blue sky. 1992 Ford Bronco - A lifted 1992 Ford Bronco is parked next to a yellow vehicle under a clear sky. 1992 Ford Bronco - A silver SUV with a brush guard and large tires is parked outdoors. 1992 Ford Bronco 1992 Ford Bronco 1992 Ford Bronco 1992 Ford Bronco 1992 Ford Bronco 1992 Ford Bronco 1992 Ford Bronco 1992 Ford Bronco 1992 Ford Bronco 1992 Ford Bronco 1992 Ford Bronco 1992 Ford Bronco 1992 Ford Bronco 1992 Ford Bronco 1992 Ford Bronco 1992 Ford Bronco 1992 Ford Bronco 1992 Ford Bronco 1992 Ford Bronco 1992 Ford Bronco 1992 Ford Bronco 1992 Ford Bronco 1992 Ford Bronco 1992 Ford Bronco 1992 Ford Bronco 1992 Ford Bronco 1992 Ford Bronco 1992 Ford Bronco 1992 Ford Bronco 1992 Ford Bronco 1992 Ford Bronco 1992 Ford Bronco 1992 Ford Bronco 1992 Ford Bronco 1992 Ford Bronco 1992 Ford Bronco 1992 Ford Bronco 1992 Ford Bronco 1992 Ford Bronco 1992 Ford Bronco 1992 Ford Bronco 1992 Ford Bronco 1992 Ford Bronco 1992 Ford Bronco 1992 Ford Bronco 1992 Ford Bronco 1992 Ford Bronco 1992 Ford Bronco