AutoHubLocksOp.jpg
11270 hits | 62.14 KB | Posted: 1/1/07
Early 5-screw auto hub lock operation.

. [url=http://www.supermotors.net/registry/media/170464][img]http://ww...
(Posted in: Brakes & Hubs)

Vacuum 96 49.JPG
11273 hits | 59.16 KB | Posted: 7/14/03
Vacuum Routing '96 4.9L



For the label specific to YOUR vehicle, click [url=http://www.motorcraftservice.com...
(Posted in: Diagrams)

FuelPumpConnectors.JPG
11296 hits | 66.51 KB | Posted: 11/6/09
The larger surface-mounted C441 (WPT454) was used until '93; in '94, it switched to the smaller round inline connector. (Pump side: WPT330/WPT335; Truck side: WPT111/WPT807/WPT818 )
[url=https://www.supermotors.net/registry/media/744437][img]https://...
(Posted in: '90-96 Fuel Pump System)

t_P1010009.jpg
11300 hits | 36.57 KB | Posted: 7/9/03
rear end after a extra leaf was added
43 1/2 inches to top of tan molding
(Posted in: "V" code springs)

Latch & Switch.JPG
11325 hits | 68.04 KB | Posted: 11/28/04
This is the safety interlock switch Motorcraft SW5163 (possibly also Standard SLS66) on the driver's latch that prevents the motor from operating with the...
(Posted in: Tailgate Tech)

B37.jpg
11333 hits | 85.83 KB | Posted: 7/13/03
Wheel bearing adjusting nut (2.5-inch rounded hex) for 3-screw auto hub locks only. This nut requires so little torque to install that it can usually be removed with a screwdriver by hand. But the locking clip that slips into the inner grooves in t...
(Posted in: Brakes & Hubs)

FSA92S42DoorLatchSeal.jpg
11360 hits | 63.42 KB | Posted: 1/29/07
FSA 92S42 Door Latch Seal
Check the Ford website &/or the NHTSA to see if your VIN is affected.

A...
(Posted in: TSBs & FSAs (Recalls) for '83-96 Broncos & F150s)

TGCircuit.JPG
11369 hits | 31.42 KB | Posted: 3/15/09
The Bronco tailgate window circuit is a common (Ford) polarity-reversing circuit with 2 switches. Each switch has its own power feed; the dash switch through the ignition switch (key-on only) and the tailgate key switch from the battery (always hot)...
(Posted in: Tailgate Tech)

Console Front.jpg
11379 hits | 65.25 KB | Posted: 11/6/03
The clean interior. No holes and power everything.
(Posted in: Interior)

2002_bronco.jpg
11408 hits | 24.66 KB | Posted: 6/29/03
(Posted in: new bronco)

VaporValves.JPG
11410 hits | 76.45 KB | Posted: 11/14/09
Vapor Valves

The smaller valve (E7DZ9B593A) uses a thicker (smaller I.D.) grommet (E3EC9B076AA or F6TZ9B076AA) to fit in the same fuel tank hole as the...
(Posted in: '90-96 Fuel Pump System)

P1200001.JPG
11442 hits | 70.5 KB | Posted: 1/21/07
[b]Ford SuperDuty V-Code Leaf Spring Installation on a 2000 Ford Excursion[/b]

[b]The Problem[/b]
It's widely known that Excursions, while sharing a similar chassis to the F-250, do not share the same leaf springs from the factory. Due to the SUV...
(Posted in: V-Code Leaf Spring Installation)

StarterSolSwap.JPG
11450 hits | 63.28 KB | Posted: 5/25/11
Starter Wiring for original (swinging pole shoe) or PMGR (solenoid-type)
IF THE IMAGE IS TOO SMALL, click it.

To swap from old to new: the original (~4ga) cable is moved to the battery side (M1) of the starter relay (E9TZ-11450-B), and a new smaller...
(Posted in: Tech Diagrams)

CoolantTempSender.jpg
11461 hits | 13.55 KB | Posted: 7/16/09
TSB 95-13-02 Erratic Temperature Sender F1SZ10884A,SW2328, or DOWY10884A

Factory temperature senders with a date code before 2774 are known to be defecti...
(Posted in: TSBs & FSAs (Recalls) for '83-96 Broncos & F150s)

PSConnections.jpg
11483 hits | 66.77 KB | Posted: 1/15/05
Power Steering Connections
(Posted in: Diagrams)

ACboxIn.JPG
11499 hits | 77.3 KB | Posted: 8/25/11
'92-96 Inside A/C Box
IF THE IMAGE IS TOO SMALL, click it.

18A478 - Diverter Door, floor/defrost
18A559 - Diverter Door, panel/mix
18B545 - Blend Door, temperature
18518/19988 - early-style push/pull temperature cable

[url=http://www.supermotors.ne...
(Posted in: Diagrams)

5.8L TAD.jpg
11542 hits | 50.33 KB | Posted: 10/2/04
Thermactor Air Diverter valve & other components. The IAT/ACT is barely visible behind the fuel rail in the lower L.

See also:
[url=https://www.supermotors.net/vehicles/registry/media/894687][img]https://www.supermotors.net/getfile/894687/thumbnail...
(Posted in: General Purpose Pics)

TFIdateDefective.JPG
11555 hits | 41.26 KB | Posted: 4/27/07
FSA94E52 TFI Emissions Recall
Check the Ford website &/or the NHTSA to see if your VIN is affected...
(Posted in: TSBs & FSAs (Recalls) for '83-96 Broncos & F150s)

FuelInjectorsCutaway.jpg
11571 hits | 33.07 KB | Posted: 11/19/05
Fuel Injector Types
IF THE IMAGE IS TOO SMALL, click it.

TSB 98-9-9 Fuel Injector Testing Information

Publication Date: MAY 11, 1998

FORD:
1992-1994 TEMPO
1992-1997 PROBE, THUNDERBIRD
1992-1998 CROWN VICTORIA, ESCORT, MUSTANG, TAURUS

LINCOLN-...
(Posted in: '90-96 Fuel Pump System)

EngineMounts.JPG
11594 hits | 33.74 KB | Posted: 5/21/07
Engine Mounts
IF THE IMAGE IS TOO SMALL, click it.
Test engine mounts by having an assistant rev the engine slightly with the brake held firmly, alternating between 1st & Reverse, while you watch the mounts with a flashlight &/or mirror. More than 1...
(Posted in: Diagrams)

LubePoints94.jpg
11603 hits | 59.63 KB | Posted: 3/20/05
Lube Points 94
(Posted in: Diagrams)

Hydro-Boost.jpg
11610 hits | 53.29 KB | Posted: 1/13/06
Hydro-Boost
The Bendix Hydro-Boost brake booster is a hydraulically operated brake booster powered by the power steering pump. The power steering pump provides the fluid pressure to operate both the hydraulically-powered brake booster (hydro-boost) a...
(Posted in: Brakes & Hubs)

T-caseMechShift.JPG
11644 hits | 53.96 KB | Posted: 11/7/05
TSB 91-14-15 TRANSFER CASE - BORG WARNER 1345 - REVISED SHIFT CONTROL LEVER INSTALLATION PROCEDURE - 4X4 VEHICLES
Publication Date: 07/11/91

LIGHT TRUCK: 1990-91 F-150-350 SERIES

ISSUE: The 1990 and 1991 Shop Manuals incorrectly state that the shi...
(Posted in: TSBs & FSAs (Recalls) for '83-96 Broncos & F150s)

Fuel Injector Cutaway.jpg
11653 hits | 62.61 KB | Posted: 3/19/05
Fuel Injector Cutaway

The fuel injector nozzles are electro-mechanical devices which both meter and atomize fuel delivered to the engine. The injectors are mounted in the lower intake manifold and are positioned so that their tips direct fuel just a...
(Posted in: Diagrams)

PSOM923.JPG
11667 hits | 95.52 KB | Posted: 7/17/03
PSOM '92

Note the empty pads in the lower R corner where the DIP switches would be if this was a digital-display PSOM.

[url=https://modulemechanics.com/product/f4uf-10d922-ba-replacement-lcd-for-1992-1997-ford-psom-odometer-screen-display/]New odo ...
(Posted in: PSOM)

EEC954R70W5L.JPG
11679 hits | 49.81 KB | Posted: 9/10/08
HUG2 EEC-IV from '95 MAF 5.0L 4R70W (TRANS code U)
F4TF-12A650-APC


(Posted in: Spare Parts)

eBcThruDims.jpg
11695 hits | 82.47 KB | Posted: 2/18/15
Provided to me by 70_Steve on ClassicBroncos.
IF THE IMAGE IS TOO SMALL, click it.

I may try to clean them up more later...

See also:
[url=https://www.super...
(Posted in: Tech Diagrams)

GearPatterns.jpg
11700 hits | 47.94 KB | Posted: 11/28/05
Gear Mesh Patterns using gear marking compound
IF THE IMAGE IS TOO SMALL, click it.



[url=http://www.fordracingpar...
(Posted in: 8.8" Axle)

FORD F150 002.jpg
11701 hits | 49.49 KB | Posted: 10/6/06
Replaced the 33x12.5's with BFG T/A KO's 35x12.5x15s. Almost went with the MTs but from experience realized at the last minute that T/As last longer and ride much nicer. What a difference in the ride these made.
(Posted in: 96 Ford F150)

IMG_0101.JPG
11716 hits | 79.83 KB | Posted: 8/22/04
A little oomph from you and your brother/buddy and here's your reward... a huge rolling Ford bucket to catch rain water in. Next year a soft top is high on the priority list.
(Posted in: Top removal 101)

Stethoscope.JPG
11730 hits | 119.07 KB | Posted: 10/5/13
The easiest way to find a vacuum or exhaust leak is with a mechanic's stethoscope. Remove the hard probe (which is used for listening inside hard parts) and attach an extension if necessary. About 3' o...
(Posted in: General Purpose Pics)

SteeringColumn92-up.JPG
11754 hits | 99.14 KB | Posted: 10/6/06
'92-up Steering Column

For more info, see this album:
http://www.supermotors.net/vehicles/registry/6098/31472-4

...
(Posted in: Diagrams)

Column1.JPG
11761 hits | 48.26 KB | Posted: 1/28/06
This steering column was used on almost every Ford/L/M product (and some imports) from the early 90s to today. Some of the bolt-on options changed over the years, but the basic column assembly is the same. The only significant change I've found is ...
(Posted in: Steering Column)

CruiseVacuum92Circuit.jpg
11797 hits | 70.63 KB | Posted: 3/12/07
92 Vacuum Cruise Circuit (same as '80-91, except VSS instead of PSOM)
IF THE IMAGE IS TOO SMALL, click it.



E...
(Posted in: Diagrams)

bronco-4-2006_017.jpg
11798 hits | 62.98 KB | Posted: 4/25/06
homemade tool to remove axle pivot bushings
(Posted in: axle pivot bushing tool)

17BootOn.JPG
11822 hits | 63 KB | Posted: 1/28/06
Ensure that the wire is routed clear of any moving parts, and connected.

To remove the MFS, first remove the 2 T20 screws, then release the connectors while pulling the MFS body out of the column.

To repair the MFS, see this:

[url=http://www.super...
(Posted in: Steering Column)

TSB95-14-11InopLamps.JPG
11840 hits | 43.94 KB | Posted: 8/6/09
TSB 94-09-12 Visor Screws
TSB 95-14-11 Dome Lamp Screws
Publication Date: JULY 17, 1995

LIGHT TRUCK: 1994-95 BRONCO, F SUPER DUTY, F-150-350 SERIES

ISSUE: Some customers may have concerns that the following features are inoperative:
* All courtesy...
(Posted in: TSBs & FSAs (Recalls) for '83-96 Broncos & F150s)

HornCircuit.jpg
11845 hits | 18.22 KB | Posted: 7/14/03
'92-93 Horn Circuit w/Cruise Control

'94-96 is essentially the same, except the "sliding contact" is replaced by the airbag clock spring. In '93-96, the horn switch ground is inside the cruise servo (if equipped), or the cruise jumper.

'...
(Posted in: Diagrams)

ZF S5-42-7.JPG
11845 hits | 61.09 KB | Posted: 7/28/07
ZF S5-42/47 Exploded

ZF S5-42/47 Service Manual
[url=http://www.zf.com/na/content/media/import/zf_na/startseite/sso/passenger_car___light_truck/pickup_drivel...
(Posted in: Diagrams)

FuelPumpFitting.JPG
11872 hits | 74.28 KB | Posted: 11/6/09
Wash & dry the top of the pump plate before disconnecting the lines or loosening the lock ring. Before attempting to disconnect the fuel lines, wash the dirt out and read this caption:
[url=http://www.supermotors.net/registry/media/497461][img]http:...
(Posted in: '90-96 Fuel Pump System)

TSB96-13-07HVACCable.JPG
11889 hits | 63.29 KB | Posted: 8/22/08
TSB 96-13-7 AIR CONDITIONING/HEATER - LOW OR NO HEAT/AIR CONDITIONING - HIGH EFFORT TO TURN TEMPERATURE CONTROL KNOB - POOR TEMPERATURE MODULATION - LOW OR NO HEAT/COOLING - VEHICLES BUILT THROUGH 2/27/95
Publication Date: JUNE 17, 1996

LIGHT TRUC...
(Posted in: TSBs & FSAs (Recalls) for '83-96 Broncos & F150s)

5.8L SPOUT.jpg
11901 hits | 48.98 KB | Posted: 10/2/04
SPOUT, cruise servo, test connectors on '93 5.8L Bronco under the Left hood hinge.

See also:

...
(Posted in: General Purpose Pics)

BrakeDrum.JPG
11903 hits | 91.62 KB | Posted: 11/10/11
1/2-ton Drum Brake Parts
IF THE IMAGE IS TOO SMALL, click it.



Chock the front tires, support the axle, remove...
(Posted in: Brakes & Hubs)

Chairs.JPG
11910 hits | 89.04 KB | Posted: 9/15/08
Chair Details
IF THE IMAGE IS TOO SMALL, click it.

See also:
. [url=https://www.supermotors.net/registry/med...
(Posted in: Diagrams)

StarterRelayTypes.JPG
11932 hits | 50.7 KB | Posted: 7/3/10
Starter Relays
IF THE IMAGE IS TOO SMALL, click it.

The top 2 (late style) (E9TZ-11450-B) use parallel bolts as terminals, so the copper washer inside always touches the flat bolt heads. The others (early style) (E9TZ-11450-B) use bolts perpendicul...
(Posted in: General Purpose Pics)