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Anti Wrap Bar, winter 05

From 1996 Ford Bronco “Zak the Bronc” — documented by David Couch.

23 photos
1996 Ford Bronco - I used two peices of 1/4" plate steel about 6" x 8" and made template to "fit" what I had. When I drilled the holes I had both peices tack… 1996 Ford Bronco - A person is working underneath a vehicle, likely performing maintenance or repairs on the rear axle. 1996 Ford Bronco - Too bad there were no pictures taken when I set my sock and foot on fire while welding the bracket onto the axle. I still have a small scar… 1996 Ford Bronco - A metal pipe is secured in a vise, with various workshop tools and electrical components visible. 1996 Ford Bronco - The top and bottom bars are 1.5" x .25" DOM tubing. The top bar is about 36" long, the bottom bar is about 24" long. The square tubing I us… 1996 Ford Bronco - Installed picture before painting. 1996 Ford Bronco - Picture of shackle mount while I was painting it. It is 37" long, 2"x 3" 11 gauge rectangle tube. There is a peice of 2"x2" square tube wel… 1996 Ford Bronco - Closeup detail of where the square tubing for the actuall shackle mounts. It was 7" from the left end of the tube on my install. Yours migh… 1996 Ford Bronco - View of shackle mount installed, looking forward. 1996 Ford Bronco - Side view of shackle mount. The front hole in the mount is where the shackle will bolt in. The top of the 2x2 was cut back to allow the sha… 1996 Ford Bronco - Closeup of shackle, it was made out of two 5/8" weld in bungs, one left hand thread one right hand thread and a peice of 1" ID DOM tube, ab… 1996 Ford Bronco - Just another view of the shackle assembly, note the 1/4" spacers to allow more right/left movement when installed. 1996 Ford Bronco - Cruddy picture of the axle plates welded onto the Sterling. Look at those welds, can you say bublegum :) 1996 Ford Bronco - Second picture of axle plates installed on Sterling. Not much better of a picture. 1996 Ford Bronco - View of setup from rear of axle. 1996 Ford Bronco - Heim (SRE) and bung shackle picture 1/4. 1996 Ford Bronco - SRE shackle 2/4. 1996 Ford Bronco - SRE and bung picture 3/4. 1996 Ford Bronco - SRE and bung shackle 4/4. 1996 Ford Bronco - Detail of square tube on end of main (upper) tube. 1996 Ford Bronco - Good view of bar and shackle assembly 1/2. 1996 Ford Bronco - Good view of square tube and shackle assembly 2/2. 1996 Ford Bronco - This is the template for the steel that welds onto the rear axle. The two peices are 1/4" steel that were 8 3/4" x 6 3/4" that I found in t…