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RotaryTrailer04.JPG | Hits: 111 | Size: 113.84 KB | Posted on: 9/6/19 | Link to this image


This trailer was abused by a construction company for years, and then abandoned in poor condition. I used it to haul away a junk vehicle when the company went out of business, and abandoned it in the woods for a few years, with a 4-post lift that was also going to scrap.

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RotaryTrailer06.JPG | Hits: 110 | Size: 112.27 KB | Posted on: 9/6/19 | Link to this image


After I bought some property, I loaded the lift onto the trailer & hauled them away.

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RotaryTrailer10.jpg | Hits: 96 | Size: 131.15 KB | Posted on: 9/6/19 | Link to this image


It sat in the woods on my property for several years, with the lift on it, until I got my workshop ready for the lift.

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RotaryTrailer12.jpg | Hits: 97 | Size: 132.82 KB | Posted on: 9/6/19 | Link to this image


Then I dragged them out and started cleaning up the lift.

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RotaryTrailer13.jpg | Hits: 108 | Size: 110.37 KB | Posted on: 9/6/19 | Link to this image


I removed the lift from the trailer in pieces, as I cleaned the pieces.

It got used once more before I started fixing it...


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Trailer20a.jpg | Hits: 96 | Size: 82.99 KB | Posted on: 9/6/19 | Link to this image


Eventually, the trailer was empty, and I started cleaning it up. I had to grind away several welds that had been cut off, and I removed the damaged racks for the missing ramps.

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Trailer20b.jpg | Hits: 98 | Size: 83.95 KB | Posted on: 9/6/19 | Link to this image


The trailer itself had been used for towing or pulling other things, so its rear beam was bent back. Most of the others were bent down.

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Trailer20i.jpg | Hits: 110 | Size: 96.6 KB | Posted on: 9/6/19 | Link to this image


To straighten them, I used a 2-post lift arm, a heavy commercial ratchet strap, and a bottle jack.

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Trailer20d.jpg | Hits: 99 | Size: 100.54 KB | Posted on: 9/7/19 | Link to this image


To straighten them, I used a 2-post lift arm, a heavy commercial ratchet strap, and a bottle jack.

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Trailer20e.jpg | Hits: 97 | Size: 81.19 KB | Posted on: 9/7/19 | Link to this image


I gave most of the cross beams a slight arch.

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Trailer20j.jpg | Hits: 98 | Size: 90.83 KB | Posted on: 9/7/19 | Link to this image


I gave most of the cross beams a slight arch.

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Trailer20l.jpg | Hits: 120 | Size: 132.04 KB | Posted on: 9/7/19 | Link to this image


Then I doubled the cross beams by welding in identical 2x3x1/4" angle iron. In the process, I also drilled a hole through each one's Left end (and a few other places along the side rails) for wiring. I also replaced the missing RHR wheel cover, and added a central tongue jack. But I haven't removed the old side-mounted jack yet, or repaired the tongue latch. I installed a prewired 7-blade connector with a box of binding posts to connect the trailer wiring, and welded on a few ground studs. I also caged the taillights.

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Trailer20m.jpg | Hits: 128 | Size: 106.21 KB | Posted on: 9/7/19 | Link to this image


After pressure-washing it all a few times, I rolled on the same Rustoleum Sail Blue (7724502) that I used on the welding cart & the 4-post lift.

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The new tongue jack was ~$70 at TSC, and seems to be very functional.

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Trailer20n.jpg | Hits: 137 | Size: 102.07 KB | Posted on: 9/7/19 | Link to this image


After pressure-washing it all a few times, I rolled on the same Rustoleum Sail Blue (7724502) that I used on the welding cart & the 4-post lift.

.

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Trailer20o.jpg | Hits: 128 | Size: 77.9 KB | Posted on: 9/7/19 | Link to this image


After pressure-washing it all a few times, I rolled on the same Rustoleum Sail Blue (7724502) that I used on the welding cart & the 4-post lift.

.

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Trailer20p.jpg | Hits: 131 | Size: 103.29 KB | Posted on: 9/7/19 | Link to this image


These LED taillights & marker lights should last - especially with the cages around them. I also put 4 new trailer tires (ST235/75R15 2830#each@80psi) onto the old rims, which have been straightened & painted white.

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Trailer20q.jpg | Hits: 112 | Size: 72.22 KB | Posted on: 9/7/19 | Link to this image


It took 10 2x10x16s (and a 2x10x10) to deck it. I'm staggering the cuts, and ripping one of the center boards that I expect to last longer and not need replacement. The outer 2 boards are bar-clamped & sledge-hammered under the lips of the side rails.

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Trailer20s.jpg | Hits: 119 | Size: 85.25 KB | Posted on: 9/12/19 | Link to this image


It took 10 2x10x16s (and a 2x10x10 to fill those last 2 holes) to deck it. I'm staggering the cuts, and ripping one of the center boards that I expect to last longer and not need replacement. The galvanized self-drilling countersunk screws cost ~$30 for 100, but I only needed ~60.
IF THE IMAGE IS TOO SMALL, click it.

The new tongue jack was ~$70 at TSC, and seems to be very functional.

The LED markers on the front corners & fenders should keep people from hitting it.

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Trailer20t.jpg | Hits: 110 | Size: 88.43 KB | Posted on: 9/12/19 | Link to this image


I was able to straighten the mangled coupler latch, and replace the missing bail. So I painted it, rather than cut off the whole coupler & replace it.

Turns out there's a kit for that:
Bulldog 024200



The new tongue jack was ~$70 at TSC, and seems to be very functional. It's a big improvement over the side-pivoting one.

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Trailer20v.jpg | Hits: 118 | Size: 110.62 KB | Posted on: 9/12/19 | Link to this image


It has come a long way, but it's ready to use again.

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I still plan to do something with the chain, and I'll probably cut off the side jack eventually. It could also do with a storage box in front. I haven't decided if I'll build removable ramps or a hinged gate/ramp...

The new tongue jack was ~$70 at TSC, and seems to be very functional.

It has 4 new ST225/75R15 Transporter 10-ply tires. ~$350 in Aug.2019


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