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How-to

1985 Ford Bronco Tailgate Replacement

1985 Ford Bronco · Swap · Moderate

Documented by SuperMotors from Phillip Hemphill’s photos

The tailgate on this 1985 Ford Bronco was rusted out along the bottom, and the tension bar snapped a weld and took out the glass. These photos follow the removal of the old tailgate, from the taillight and wiring through the tension bar and mounting bolts, and the fitting of a replacement gate.

  1. Step 1

    Inspect the tailgate before starting. On this truck the bottom is rusted through, and the tension bar snapped a weld and took out the window.

    Here's my tailgate. Bottom is totally rusted out. The Tension bar snapped a weld and took out my window (1985 Ford Bronco)
  2. Step 2

    Remove the driver side taillight to reach the wiring. A tailgate without rear defrost has 2 lights and one 3-pin plug connector; a tailgate with rear defrost has 2 lights, one 3-pin plug, one 1-pin plug and a ground wire that screws into the panel under the lights.

    Remove driverside taillight. This is what it looks like if you do not have rear defrost. It will have 2 lights and 1-3 plug connector. (1985 Ford Bronco) Here is what it will look like if you have rear defrost. It will have 2 lights, 1-3 plug, 1-1 plug connector & 1 ground wire that will scre… (1985 Ford Bronco)
  3. Step 3

    Disconnect all of the plugs. Squeeze the grommet and push it through the hole.

    Disconnect all the plugs and squeeze the Grommet and push it through the hole. (1985 Ford Bronco)
  4. Step 4

    Unbolt the tension bar. Close the tailgate as far as it will go first so there is no tension left on the bar, because the bracket will be thrown a long way if it is still loaded.

    Next unbolt the Tension bar. Make sure that you close the tailgate as far as you can to make sure there is no tension on the bar at all. IT… (1985 Ford Bronco)
  5. Step 5

    Leave the 3 bolts holding the bracket shown here in place, since the tailgate cannot come out with that bracket attached. Remove instead the 3 bolts at the bottom of the tailgate.

    DO NOT REMOVE!!! These 3 bolts. You can not get the tail gate out with the this bracket on. REmove the 3 bolts that are on the bottom of th… (1985 Ford Bronco)
  6. Step 6

    With the tailgate disconnected, remove the wire straps holding it up. Support the gate as the straps come off, as it is heavy.

    Once the tailgate is disconneced remove the wire straps that are holding the tailgate up. Becarfull the tailgate is heavy. (1985 Ford Bronco)
  7. Step 7

    Fit the replacement tailgate. Phillip Hemphill reports that getting it aligned was difficult and the alignment is still not perfect, but the window works, which was the point of fitting it before Labor Day. The photos end here, with no reassembly of the lights or wiring shown.

    New tailgate on. It's a was a bitch to get aligned right. IT still isn't perfect but it will be ok till I get new gate. It looks ugly and i… (1985 Ford Bronco)

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