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Shorty headers

From 1990 Lincoln Town Car “Mileage Master” — documented by Sixlitre.

21 photos
1990 Lincoln Town Car - To get the old manifolds off step one is to "easily" remove the brass nuts I so cleverly installed on the new headpipe studs two years ago. 1990 Lincoln Town Car - Thought I'd start on the easy side (the driver's). 1990 Lincoln Town Car - Only thing that concerned me, on this side, was how to re-secure the oil dipstick tube. 1990 Lincoln Town Car - Pretty crude effort at headers there Ford ! 1990 Lincoln Town Car - Actually that was a piece of cake to get off. 1990 Lincoln Town Car - By pulling the now loose manifold forward I was able to disconnect the O2 sensor very easily. 1990 Lincoln Town Car - This made removing the old gasket material easy as pie. 1990 Lincoln Town Car - A trial fit of these Mustang shorties was the next step. Two bolts was enough to hold it in place. 1990 Lincoln Town Car - This is the passenger's side. There really is a manifold under all that tubing......really there is. 1990 Lincoln Town Car - Sure it took a bit longer than the easy side, but with some PB Blaster it wasn't all that difficult to remove. I used the same trick to rea… 1990 Lincoln Town Car - Again a trial fitting of the passenger's header was in order. 1990 Lincoln Town Car - The headpipe on the passenger's side was pretty close to the shorty header's ball as well. I marked the direction, I had to bend it out, us… 1990 Lincoln Town Car - I used the tire marker to ballpark the area where I would be adding the O2 sensor bung to the shorty. See the crude scribbling above the he… 1990 Lincoln Town Car - "O" mark's the spot for the O2 sensor. I'd been cursing the fact they were supposed to come with bungs already in the shorties, but whose t… 1990 Lincoln Town Car - I just drilled out a hole and enlarged it with a die grinder and stone, then tried the O2 bung/nut. 1990 Lincoln Town Car - Down to the village welding shop and ten bucks later each header had a bung welded to it. I hit them with the only high heat paint I had ly… 1990 Lincoln Town Car - Both O2 sensors were new less than two years ago, so I gently cleaned their heads with a fine wire brush and bolted them into the new Musta… 1990 Lincoln Town Car - Headers bolted in and the oil dipstick tube tab judiciously bent until it fit properly. 1990 Lincoln Town Car - If anything, I'd say these PaceSetter headers actually improve plug access on 90's 1990 Lincoln Town Car - O2 sensor wire hooked back up. 1990 Lincoln Town Car - How did I get the Y-pipe to bolt up ? It was @ 1 1/8" too narrow, meaning I had to widen the headpipes away from each other. I just jammed…