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Technical diagrams illustrate the process of removing and installing a clutch assembly.

AI caption February 2005 · Photo 35 of 48

30a-10 CLUTCH (O20 TRANSMISSION) 5. Lock pressure plate in place (using Volkswagen sp( Clutch removin 9 ool no. VW 558) and then remove and discard It 1. Hold the flywheel in place with the locking tool (Volk- sure plate mounting bolts. swagen special tool no. VW 558). See Fig. 17. CA U TION Do not reuse pressure plate mounting bolts. They are one-time only stretch bolts. 6. Remove pressure plate and intermediate plate. Clutch, installing 1. Position pressure plate with intermediate plate. - Install intermediate plate so that protrusion (arm points out away from pressure plate. See Fig. 11 30-023 Fig 17. Flywheel shown locked in place using Volkswagen special tool VW 558. 2. Loosen the bolts and remove the flywheel. 3. Remove the clutch disc. 4. Use a screwdriver to tree tl .e ends of the snap ring from bores in the release plate and remove spring and plate. See Fig. 18. Fig. 19. Intermediate plate installed With protrusion (arrow 1 away from pressure plate. 2. Install the new attachment bolts. CAUTION Always use new pressure plate mounting bolts. They are one-time only stretch bolts. 3. Lock the pressure plate in position (using Speci VW 558) and tighten the attachment bolts. NOTE For tightening torque of pressure plate attachmerl bolts, see 13 Crankshaft/Cylinder Block. 4. Position the release plate and attach it to the PN 307388 plate with a snap ring. Lock both ends of the an in the release plate. See Fig. 18, given earlier. Fig. 18. Free ends of release plate snap nng (A) using a screwdriver, then remove release plate (B). CLUTCH

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