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This document details the process for repairing vehicle wiring harnesses using soldering and heat shrink tubing.

AI caption June 2013 · Photo 40 of 142

, pawns-see; i1. ssthWmemww ,, s "*W" ' ~ Hum one wui; being spilced Wu; a w and _, 'l' other 2 Siiclje heat shrink tubing at least 1" away from one of the stripped ends being Sp ice . 3. Twist wires together. Solder wires together using rosin core mildlyactivated (RMA) solder 4. Bend Wire #1 back in straight line after solder has cooled" inspect solder joint bond. 5. Evenly position heat shrink tube over wire repair. 6. Use a shielded heat gun to heat the entire length of heat shrink tubing until hot melt appears from both ends. For kit: with 14 AWG and larger diameter wire (crimp/heat shrink repair): 1 Once wire lengths are sized so repairs can be staggered, strip insulation 1/4 from wire on pigtail. Depending on the gage of the b perthe following: utt splice and wire harness, the strip lenght will vary Wd/twmm' cm o 2003 POND uoroe COMPANY WM. mom 121 we

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