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Solder-On Battery Terminals

From 1983 Ford Bronco “That dirty old truck” — documented by Steve83.

24 photos
1983 Ford Bronco - Battery Terminal Cleaning Tools The red tool looks cheaper, but it actually works much better than the all-metal version because its edges… 1983 Ford Bronco - These are the absolute crappiest terminals on the market, and they're becoming the most-popular. The wires are (supposed to be) clamped int… 1983 Ford Bronco - Late-Model OE-style Battery Terminals ~$10ea @ NAPA The "lead-free" description is misleading. The other solder-on terminals are… 1983 Ford Bronco - Q: "Why do I have battery problems?" A: Why wouldn't you? Any ONE of these can cause slow cranking, starter damage, starter relay… 1983 Ford Bronco - Battery Brands Choose wisely. A few extra dollars up front can be a lot cheaper in the long run. The top 2 are the best batteries for the m… 1983 Ford Bronco - This one of the reasons why some batteries cost more: their cases are molded better around the lead posts, creating a better seal. These le… 1983 Ford Bronco - Before hammering the terminal down onto the battery post, remove its bolt (especially if it's very difficult to remove) and spread the term… 1983 Ford Bronco - For whatever reasons (corrosion, overtightening, poorly-attached accessories...), automotive battery terminals often need to be replaced. T… 1983 Ford Bronco - Fortunately, the Lead terminal didn't melt into the Lead battery post, and the battery wire is virtually undamaged. But even if it were, it… 1983 Ford Bronco - This terminal appears to be in fair condition for its age, but I'm replacing the other anyway, so this one is coming off. [url=https://www.… 1983 Ford Bronco - This shows how little of the wire is actually in contact with the lead terminal, and how much room there is inside the terminal to hold aci… 1983 Ford Bronco - This terminal is about to fail for a variety of reasons, and that exposed wire isn't doing great. [url=https://www.supermotors.net/registry… 1983 Ford Bronco - Internally, it's even more corroded than the negative terminal shown before. [url=https://www.supermotors.net/registry/media/1161048] https… 1983 Ford Bronco - As bad as this looks, it CAN be cleaned & repaired without losing much of the cables' length. The wire can be untwisted & brushed to releas… 1983 Ford Bronco - After cutting off the damaged terminal & stripping the cable slightly less than the depth of the replacement terminal, some corrosion withi… 1983 Ford Bronco - The strands are now shiny clean, and the cable has been pre-bent the way it will need to be after the terminal is installed & attached to t… 1983 Ford Bronco - The cable (along with any other wires to be attached) has been set in position in the new terminal, and positioned so that it is accessible… 1983 Ford Bronco - The essence of soldering is: 1) clean surfaces 2) all parts heated above the melting point of the solder (regardless if it's by flame or el… 1983 Ford Bronco - Note that the solder totally fills the socket, and the heat was maintained long enough for some solder to wick up into the strands of all t… 1983 Ford Bronco - The cooled & wire-brushed terminal is now installed on the cleaned battery post, making a connection that will last for years with no furth… 1983 Ford Bronco - This '94 truck required 2 new terminals. Note that the amplifier's fuse wire was soldered into the positive terminal. Long battery clamp bo… 1983 Ford Bronco - This owner was about to buy a new battery because the truck would barely start, and the battery wasn't holding a charge. After replacing th… 1983 Ford Bronco - These setscrew pigtail terminals aren't the worst, but they're still not as good as soldered terminals. IF THE IMAGE IS TOO SMALL, click it. 1983 Ford Bronco - Uuummmm... . No.