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big van master cylinder

From 1989 Ford Bronco “the magic carpet” — documented by Andrew Knox.

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1989 Ford Bronco - remove POS little master cylinder

1989 Ford Bronco - problem, new big master cylinder won't fit in old booster, but thats ok because the plunger contacts first

1989 Ford Bronco - solution, make a coupler out of 1" .120 wall DOM and the old nuts

1989 Ford Bronco - weld in nut of choice, stover nut is preferred

1989 Ford Bronco - install

1989 Ford Bronco - replace old fittings with new ones off master cylinder

1989 Ford Bronco - bench bleed master before install

1989 Ford Bronco - bad comparo...old master = 1 1/16" bore. new master = 1 5/16" bore, plus bigger reservoir

1989 Ford Bronco - done. now you're ready to stop like a 2000 e350