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LR D90 Transmission

From 1983 Ford Bronco “That dirty old truck” — documented by Steve83.

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1983 Ford Bronco - As blurry as this is, you can still clearly see how much of the splines are worn off inside. 1983 Ford Bronco - As blurry as this is, you can still clearly see how much of the splines are worn off inside. 1983 Ford Bronco - This isn't nearly as obvious, but the thin dark lines on the shaft in the foreground are the wear marks. 1983 Ford Bronco - Note that the marks at 12:00 & 6:00 line up perfectly with the edges of the splines. This is with the gear in backlash on the shaft. 1983 Ford Bronco - This is with the gear turned to the drive side of the splines. Note that the marks don't line up now. 1983 Ford Bronco - The new gear (R) is cross-drilled to allow oil splash to lube the splines, and the splines are longer. 1983 Ford Bronco - Note the longer splines on the new gear (R), and the cross-drilled hole. 1983 Ford Bronco - I steam-cleaned the t-case before disassembly, and I've already resealed it. I'll wait to install the gear until the case is mounted to the… 1983 Ford Bronco - The internals of the transmission. The whole mess is assembled through a single plate, and then the 2 end cases have to be carefully thread…