1996 Ford Bronco
Owner: DNBELOWBRONCO 
From: Roseville, CA, U.S.A.        (Other registries in CA)
Year, Make, & Model: 1996 Ford Bronco        (Other Ford Broncos)
Avatar:
Nickname: Labor of Love
Mileage: 124
Engine: 5.8 / 351W, K&N FIPK custom air intake using a K&N FIPK inlet tube attached to the stock air-box with a K&N drop-in filter. MSD 6AL Digital ignition box w/ noise limiter to reduce voltage spikes. Ignition upgrade using Accel cap & rotor, & matching 300+ race wires plus a 47K Accel coil. A set of Autolite #24 plugs gaped at 55 & she runs smooth and strong! EDIT: (3/15/2013) I've since returned the timing from 13.5 to the stock 10 BTDC and re-gaped the plugs to 44 since mine is a 5.8 not a 5.0 to safeguard against any piston damage. Installed a set of Doug Thorley shortie headers with a new stock "Y-pipe" with 2.5" pipe and new stock cats to a 40 series Flowmaster. The truck has a few changes here and there but really just very well maintained with minor upgrades. Most sensors and valves replaced for peace of mind including all H20 hoses, timing belt, including oil cooler hoses, idler pulley, and belt tensioner. When I bought this truck I replaced all the emissions parts with new. Contrary to popular belief our rigs run better with the equipment and really don't notice a positive change when removed just the opposite since the computer gets it's signals and makes adjustments from it, plus it keeps the air clean, right SoCal? 9/11 Just torn the engine down to rid myself of some leaks. Replaced the oil pan gasket and put in a Melling H.P. oil pump and also replaced the timing cover gaskets as well as the chain and gears. Pulled the heads and sent them off to have a valve job, surface, and check for cracks. Replaced the head gaskets, intake gaskets, H2O pump, timing cover gaskets (highly recommend since they leak), and purchased a new torque converter from Ford to make the E4OD happy! I swapped in a Saginaw p/s pump and bracket off an '85 E150 and picked up the dual return p/s pump for a possible Hydro-Boost brake system later. Threw on a pair of new motor mounts and sent the harmonic balancer out to be re-built (Damper Doctor) and replaced the misfire sensor to be sure. Replaced all the ignition one more time and added a set of spark plug wire heat shields to keep the headers from super heating up the boots. I also installed a '95 Lincoln Mark VIII electric fan into the stock fan shroud and wired it up with a D.C.Control variable speed controller. Installed a 160 amp 3G alternator (RJM Industries) with a 175 amp fuse for protection. I finally installed a pair of Projector HIDs (Baja HID) with smoked lenses and matching marker and turn lenses and she lights up the road like a new Lexus RX400. I still want an Edelbrock 5.8 truck upper/lower intake for a little more mid-range torque but for now everything's running Great and stays nice and cool.
Drivetrain: Dana 44 front w/4.56 gears open for now, '89 F350 8-lug full float Sterling rear w/4.56 & Limited slip, E4OD with a Trans-go shift kit, cooler, and an aux spin-on filter, Borg Warner 1356 electric transfer case but want to switch to a manual, Warn Premium manual hubs, new U-joints on 2 and a half inch shortened drive-shaft, drag link and tie-rods replaced and outers flipped to the top but want to switch to Ruff Stuff's Y link steering with 1 ton TRE. Also both sway bars removed. ball joints replaced 1/08 and D50 shaft upgrade for the D44. Energy Suspension urethane bushings used for axle pivots, radius arms, TRE caps. Just completely torn down and rebuilt the entire front end, painted and reassembled. I have almost everything I need for my 8 lug front brake swap just need the Chevy 3/4 ton spindles and calipers.
Notes: Purchased my bronco in June of 2003 from a retired fire chief. It was his wife's vehicle and was used pretty much to play golf & to get her nails done. The top had never been removed and it was never off road hell I don't think the 4-wheel drive button was ever pushed. It spent most of the time in her garage and had only 79,000 original miles. I put a 2 and a half inch Rough Country lift on with rear leafs and ran it for 6 years and highly recommend it. I now have a Rancho 4 inch lift with extended arms with Rancho RSX shocks all around highly recommend them too but now run Bilstein 5100's and removed the steering stabilizer as well as both sway bars for more articulation off road. I also went up in tire size from 31x10.50x15's to 32x11.50x15's then when I put the 4 inch lift on I switched again to 33x13.50x15 Super Swamper LTB's balanced w/ Airsoft beads and now she's running 35x12.50x17 Pro Comp Extreme A/T's on Jeg's Soft 8 black steel rims and still balanced with the beads! My other upgrades will be lockers front and rear just not sure which yet. I have a Warn 8274 winch and matching Warn front bumper, plus a Smittybuilt rear tube bumper but I still need a pair of rock sliders. It's a never ending story $9k in my 74' F100 and $16k in my 77' F150 but this truck has fuel injection and a take off top so this one stays around awhile! A Bassani Y pipe may be in the future or I'll make my own and I am need a family cage, sprayed with Line-X, and a Softopper Soft top, one project at a time!! That's how it always starts.You have to own a Bronco (or any Ford) to understand....It's a Labor of Love!!
Last Updated: 9/2/2014
Hits: 85149
Album
Folder Hits Comments Created Updated
folder Labor of love transformation...350033,018011/23/073/26/12
folder July 08 pre-camping trip11005,72207/8/083/26/12
folder Steering Stabilizer Install150034,72709/30/083/26/12
folder Stock intake/ K&N tube combo8005,162011/4/083/26/12
folder spout connector 96' 5.8100015,068011/19/083/26/12
folder Misc pics 20087001,883012/13/083/26/12
folder misc0000012/17/0812/17/08
folder wheelin pictures etc3001,34401/18/093/26/12
folder misc10031201/19/093/26/12
folder Rear Cargo Cover Pics4003,41201/19/093/26/12
folder Torque converter Lockout mod14006,79602/26/093/27/12
folder 160 amp 3g ALT3001,16803/10/093/27/12
folder recent pictures000005/15/095/15/09
folder Recent Pictures 5/09120015,07305/15/095/15/09
folder Pro Comp Tires & work oics2001,24406/26/095/30/10
folder Bronco Hardtop Storage Options:3003,48708/19/098/19/09
folder broken Ring/pinion in 8.814009,473010/1/093/26/12
folder Recent Parts for Sale 5/02/201030090005/4/105/4/10
folder Rancho 4" lift w/extended arms20069805/30/105/30/10
folder Vacumn Hose Pics For Vic!10003,29605/31/105/31/10
folder alignment 1* bushing3001,29805/31/105/31/10
folder driveshaft11003,31807/2/107/2/10
folder Warn/Intake9003,13908/18/108/18/10
folder Front 2" spacers added to lift20006,93308/25/108/25/10
folder airbag deactivition connectors20077608/30/108/30/10
folder Freestar Seat9003,45809/6/109/6/10
folder 4" Hefty Fabworks shackle flip kit240010,42209/12/1012/18/12
folder Lift pics18005,73309/12/109/12/10
    folder 5.8 timing pointer pics7008,14303/15/113/15/11
folder 4" lift pictures w/shackle flips13004,089010/5/1010/5/10
folder Misc 5.8 removal pics & TPS sensor placement3002,280010/9/1010/9/10
folder 97' F150 cluster100191010/10/1011/4/12
folder New (to me) F150 Work Truck100263011/8/1011/8/10
folder F150 4Dr Pics4001,047011/8/1011/8/10
folder 2007 Dodge Ram 1500 Hemi pics13003,451011/27/1011/27/10
folder Rancho 4" lift shocks for sale30077301/6/111/6/11
folder items fir Trade to Tony30074403/10/113/11/11
folder Tie Rod Flip6002,799012/10/1112/10/11
folder rear receiver hitch plate bracket6002,031012/11/1112/11/11
folder Relays20033501/18/121/18/12
folder Aux Transmission Filter18005,19402/27/122/27/12
folder Fuel Fittings40069803/14/123/14/12
folder Throttle Cable Fix50093403/31/123/31/12
folder rick 7001,29604/3/124/3/12
folder Pulling a couple leaf plates400699010/28/121/16/13
folder misc0000012/18/1212/18/12
folder Misc 12/1226003,320012/18/1212/18/12
folder Hood Light and Truck Bed7001,54301/12/131/12/13
folder Roll Bar200646012/22/1312/22/13
folder TFI & Stator30078104/11/144/11/14
folder parts for sale50098709/2/149/2/14
Newest Media Files
2014-06-01 18.00.53.jpg
203 hits | 69.59 KB | Posted: 9/2/14

2014-06-01 18.00.45.jpg
193 hits | 72.47 KB | Posted: 9/2/14

2014-06-01 16.04.55.jpg
187 hits | 54.89 KB | Posted: 9/2/14

2014-06-16 19.44.32.jpg
194 hits | 54.92 KB | Posted: 9/2/14

2014-05-31 12.09.14.jpg
210 hits | 62.43 KB | Posted: 9/2/14

20130505_151104.jpg
268 hits | 60.12 KB | Posted: 4/11/14

20130505_151041.jpg
249 hits | 52.72 KB | Posted: 4/11/14

2014-04-10 19.03.37.jpg
264 hits | 58.43 KB | Posted: 4/11/14

2013-12-22 17.47.29.jpg
340 hits | 60.33 KB | Posted: 12/22/13

This is the hardware for mounting the bar.
Most Viewed Files
Super Swamper LTB tires 004.jpg
6320 hits | 67.46 KB | Posted: 12/27/07

Super Swamper 33x13.50x15 M&S. Big difference from my Bridgestone Dueler 32x11.50x15 A/T's.
Steering Stabilizer install 004.jpg
5923 hits | 66.7 KB | Posted: 9/30/08

View to show where both ends of stabilizer mount.
spout connector location 96' 5.8 002.jpg
4587 hits | 60.5 KB | Posted: 11/19/08

Spout connector wires come out of the ignition module wiring connector loom. Be careful when prying the tabs on both sides away to pull out the spout, they break easily. Pretty much the reason for the zip tie....the other sides missing! When you time...
Recent pics with new front bumper, winch, tires, & rims 007.jpg
4479 hits | 68.61 KB | Posted: 5/15/09

Just picked up a 92-96 F150 & Bronco Warn bumper with a Warn 8274 winch.
Steering Stabilizer install 013.jpg
4229 hits | 67.56 KB | Posted: 9/30/08

View from both sides to show how bolt continues through.
spout connector location 96' 5.8 003.jpg
3348 hits | 66.18 KB | Posted: 11/19/08

Good idea to put a wire tie on to hold spout in place just to be safe. If it loosens up it will flag a P1359 code, push it back in and either clear the code or it will do it by itself after two complete warm up/ cool down periods after it "Self ...
Steering Stabilizer install 005.jpg
3106 hits | 58.29 KB | Posted: 9/30/08

Steering Stabilizer install 006.jpg
2896 hits | 63.09 KB | Posted: 9/30/08

Sits much higher. Original install had the u-bolt end under the draglink & the other side hanging way down under the yellow Accel sticker, too low!
Super Swamper tires installed 004.jpg
2894 hits | 55.29 KB | Posted: 12/27/07

Can't beat the look of a mud tire. Put in 8oz. of beads to balance them & removed all weights. Still need to fine tune them. Just got back from the tire shop still have the wheel weight dirt marks!
Maintenance & Modification Logs
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