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Bronco Cargo Cover Specs & Cargo Net

From 1983 Ford Bronco “That dirty old truck” — documented by Steve83.

54 photos
1983 Ford Bronco - Cargo Cover & Tailgate Net 1. Cargo Cover is 5 lbs 61x3x2" 2. Tailgate Net is 56"W x 13"H with 2" loops at 4 corners. T… 1983 Ford Bronco - The Bronco Cargo Net (F4TZ9855066A) is a reinforced 2-layer pocket ~56x13", and is probably rarer than the cargo cover (F4TZ9845440AAK… 1983 Ford Bronco - '94-96 Bronco Cargo Net dimensions ~56x13" [url=http://www.supermotors.net/registry/media/731300] http://www.supermotors.net/getfile/7… 1983 Ford Bronco - '94-96 Bronco Cargo Cover IF THE IMAGE IS TOO SMALL, click it. Actual dimensions: 5 lbs 61x3x2" I've never found any Ford documentatio… 1983 Ford Bronco - This cover was mangled & then abandoned in a junkyard for at least a year. It's severly sunburned, rusty, & filthy. I pulled it out of a cr… 1983 Ford Bronco - The best place to start disassembly is by removing the colored end caps from the black torque plates. 1983 Ford Bronco - There are 4 short pins that lock into holes in the torqe plate, so it takes some effort to pop them out. Make sure you turn in the correct… 1983 Ford Bronco - If the slots are aligned inside, the cap slides straight off. 1983 Ford Bronco - Here, the slot, pins, & mating holes are visible. 1983 Ford Bronco - With both end caps off, the cover can be unwrapped. Align the torque plate slot with the drum slot & slide the cover out. 1983 Ford Bronco - The plastic might be adhered to the drum, so it may be necessary to flex it to break it loose. 1983 Ford Bronco - The date is printed on both sides of a Tyvek tag near the R end of the cover, at the seam on the drum. These covers were only offered on '9… 1983 Ford Bronco - After the cover is stripped, wash it & put in on a flat surface in the sun to relax mild wrinkles. A steam iron or heat gun ON LOW TEMP wil… 1983 Ford Bronco - After driving out the LEFT roll pin (use a 3/32" drift), the torque plate, bearing, spring, and spring caps (one still inside) can be… 1983 Ford Bronco - After MARKING the parts for proper reassembly later, pull the torque rod out of the drum & remove the RIGHT roll pin. Then disassemble & cl… 1983 Ford Bronco - The torque spring is riveted to the rod - don't remove it. The rattle-mesh slides off easily. 1983 Ford Bronco - The bearing pops loose from the spring, but be sure to replace it in this direction. 1983 Ford Bronco - There's a black plastic rattle sleeve under the spring that should be captive (NOT removable) under the rivet. 1983 Ford Bronco - The large black bearings support the weight of the cover, and should slide freely inside the drum up to the punched tab stops. 1983 Ford Bronco - The bearings at the L end inside the drum is usually jammed onto its stops due to the spring pressure, but it can be driven out using the t… 1983 Ford Bronco - Cross-section of the drum tube. There are 6 tabs punched in to locate the white torque rod bearings. 1983 Ford Bronco - Remove the 2 phillips screws from below the handle. 1983 Ford Bronco - Remove the handle & work the draw rod to free it from the plastic so it slides. 1983 Ford Bronco - Slide the draw rod far enough to expose one rivet, and turn it to the flared end. Use a small file to remove the flare, compress the catch… 1983 Ford Bronco - Work the catch pin out without tearing the O-rings, and slide the draw rod out of the cover. Then IF NECESSARY, remove the other catch pin'… 1983 Ford Bronco - Use silicone grease on the O-rings, and teflon (PTFE) grease on the bearings. 1983 Ford Bronco - It's possible to remove the roll pins with the end caps in place, but it's much more difficult. 1983 Ford Bronco - By slightly crushing the drum, rotating a few degrees, & repeating, most dents can be pushed back out. 1983 Ford Bronco - This drum is severely bent in several places, as are its torque rod & draw rod. 1983 Ford Bronco - After some work, the drum is much better, but still not good enough to be used. The draw rod & torque rod are fine. 1983 Ford Bronco - The roller assembly is ready to have the colored parts added, beginning with the cover. Slide it in, roll it up, then twist the RIGHT torqu… 1983 Ford Bronco - Left end, assembled 1983 Ford Bronco - Middle, assembled 1983 Ford Bronco - Right end, assembled 1983 Ford Bronco - Since I don't have a truck with the right bedwalls, I can't actually test it, but it's rolled up flat & tight, and it unrolls smoothly. [ur… 1983 Ford Bronco - SOLD Cargo Cover (repaired) from '94-96 Eddie Bauer Bronco Actual dimensions: 5 lbs 61x3x2" 1983 Ford Bronco - SOLD Cargo Cover (repaired) from '94-96 Eddie Bauer Bronco Actual dimensions: 5 lbs 61x3x2" 1983 Ford Bronco - The front of the bedwall panel is the same for all '92-96, but the rear of '92-93 panels doesn't have slots for the cargo cover. [url=http:… 1983 Ford Bronco - These pics are for adding slots to a '92-93 panel not originally molded with them, as '94-96 panels were. 1983 Ford Bronco - These pics are for adding slots to a '92-93 panel not originally molded with them, as '94-96 panels were. 1983 Ford Bronco - These pics are for adding slots to a '92-93 panel not originally molded with them, as '94-96 panels were. 1983 Ford Bronco - These pics are for adding slots to a '92-93 panel not originally molded with them, as '94-96 panels were. 1983 Ford Bronco - These pics are for adding slots to a '92-93 panel not originally molded with them, as '94-96 panels were. 1983 Ford Bronco - These pics are for adding slots to a '92-93 panel not originally molded with them, as '94-96 panels were. 1983 Ford Bronco - These pics are for adding slots to a '92-93 panel not originally molded with them, as '94-96 panels were. 1983 Ford Bronco - These pics are for adding slots to a '92-93 panel not originally molded with them, as '94-96 panels were. 1983 Ford Bronco - These pics are for adding slots to a '92-93 panel not originally molded with them, as '94-96 panels were. 1983 Ford Bronco - These pics are for adding slots to a '92-93 panel not originally molded with them, as '94-96 panels were. 1983 Ford Bronco - Factory Bronco cargo cover fully extended. Factory cargo net missing. Aftermarket cargo tray visible. 1983 Ford Bronco - Factory Bronco cargo cover fully extended. 1983 Ford Bronco - Fully retracted. Cargo tray is aftermarket, and factory cargo net is missing. 1983 Ford Bronco - This is the draw rod from a cargo cover that was lying in the bed of a JY Bronco under a LARGE pile of other parts. I almost missed it. [ur… 1983 Ford Bronco - This is after a few minutes' work... [url=http://www.supermotors.net/registry/media/1031134] http://www.supermotors.net/getfile/1031134/thu… 1983 Ford Bronco - I probably spent 20 minutes to get it to this point. [url=http://www.supermotors.net/registry/media/1031134] http://www.supermotors.net/get…